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Would you put this in your house?
Posted: 29 October 2006 11:32 PM   [ Ignore ]
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Done!!!!

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Posted: 30 October 2006 12:06 AM   [ Ignore ]   [ # 1 ]
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Congratulations Corie! It is gorgeous.  I am in as big hurry to see it burning as your are. And I don’t have to move that sucker.

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What little I know about heating with wood I learned from screwing up.

Englander 30-NCL, Jotul F3CB, Jotul F100 Nordic, Englander 25-PDVC
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Posted: 30 October 2006 12:19 AM   [ Ignore ]   [ # 2 ]
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Wow! Nice job. How about some specs? And a pic of it in action.

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Posted: 30 October 2006 12:23 AM   [ Ignore ]   [ # 3 ]
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Dang Corie, that came out VERY nice!!!! Can’t wait to see it in service smile

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Posted: 30 October 2006 12:24 AM   [ Ignore ]   [ # 4 ]
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Corie - 29 October 2006 11:32 PM

Done!!!!

Where’s the heat? It ain’t done until we heat the fat lady sing.

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Posted: 30 October 2006 12:28 AM   [ Ignore ]   [ # 5 ]
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BeGreen - 30 October 2006 12:24 AM
Corie - 29 October 2006 11:32 PM

Done!!!!

Where’s the heat? It ain’t done until we heat the fat lady sing.

This opera ain’t over until the fat lady sweats.

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What little I know about heating with wood I learned from screwing up.

Englander 30-NCL, Jotul F3CB, Jotul F100 Nordic, Englander 25-PDVC
Poulan Pro 405+ 65cc, 2 Husky 142s, Poulan 1975, Remington 3hp Electric
1988 Duerr Splitter

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Posted: 30 October 2006 02:40 AM   [ Ignore ]   [ # 6 ]
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FIRE IT UP !

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Pacific Energy “Summit Classic” ~ Porcelain Enamel / Sunset Red ~ Freestanding
Stove: http://i9.photobucket.com/albums/a97/Roospike/FOURM/P.jpg
Secondary burn: http://invite.filmloop.com/x?TiGQ7F6rkWljtamOMeI1Ev2k1CLKdfik
Ash Pan System: http://invite.filmloop.com/x?BSZNCppQu-/BwhZTKqKJkmn4Tw4Lsq3R

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Posted: 30 October 2006 05:20 AM   [ Ignore ]   [ # 7 ]
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Yes, nicely done Corie.  You left handed?  What’s the little handle (Drawer, door?) at the top?

Fire box size?

What are you going to call it?

<caveman> Uggghhhh....Fire.... <caveman off>

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Posted: 30 October 2006 06:24 AM   [ Ignore ]   [ # 8 ]
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Looks great lets see it burning!!!!!!!!!!!!!!!!!!!!!!!!!!!

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Posted: 30 October 2006 08:20 AM   [ Ignore ]   [ # 9 ]
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START IT UP Start it up so that it will never stop

Let’s see that sucker in action

I expect a follow up on how it preforms

And we thought genius was only found at MIT

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Posted: 30 October 2006 09:38 AM   [ Ignore ]   [ # 10 ]
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Very nice, Corie.... Great Job!!!!

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Posted: 30 October 2006 01:37 PM   [ Ignore ]   [ # 11 ]
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Whoo Hooo!  Now thats what I’m talkin’ about.  Great job Corie.  Burn baby burn.  So is that sucker like a 250,000 btu burner or what?

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Posted: 30 October 2006 01:59 PM   [ Ignore ]   [ # 12 ]
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Well done!

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Posted: 30 October 2006 02:15 PM   [ Ignore ]   [ # 13 ]
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Very nice.

I know how good it feels to do somthing yourself so this must feel great!

Congrats.

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Posted: 30 October 2006 03:11 PM   [ Ignore ]   [ # 14 ]
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Thanks for the kind words guys!!!

It was done on saturday, but my parents were in the Bahama’s and I had no one to help me bring it in.  We’re going to bring it in this friday and put it through its paces.  Don’t worry, there will be lots of pictures and all sorts of goodies.  Probably videos too!!!

The next design is already in the works, this one being much more unique.  I just wanted to make sure I could build a stove before I started trying to innovate.  Seems like everything went well, except for one incident where I pulled the torch lead just far enough out of the welder that the shielding gas was pouring out inside the welder, rather than making it to the tip.  About half an inch of weld and i noticed something was up right away.  Luckily I found the problem the next morning when I came down.

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Posted: 30 October 2006 03:23 PM   [ Ignore ]   [ # 15 ]
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Sorry sorry, I should list the final specifications. 

Height: 30.5” (from floor to top of stove)
Width: 21”
Depth: 18 without the heat shield.  19.5” with.

Firebox is: 18” wide x 12” deep x 14” tall.

Coal capacity is in the neighborhood of 50 lbs (I just interpolated that from other stoves capacity). 

I have to do BTU calc’s based on wood capacity, maybe later on in the week.

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Posted: 31 October 2006 10:10 AM   [ Ignore ]   [ # 16 ]
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And an interior picture of the grate system and firebox grin

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Posted: 31 October 2006 01:11 PM   [ Ignore ]   [ # 17 ]
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O.k. I’ll start the questions:

Will the firebox be lined with firebrick?  What type are you using, and why?  It obviously looks speced to burn coal, but if used with wood, did you incorporate any secondary burn technology?

Where’s the flue output?  How about a picture of the blower connections? 

What did you use to insulate the top of the firebox?

Looks like a nice shaker grate system.  Similar to the Vigilant II system?

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Work towards world peace...Heat with renewable fuels.
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Posted: 31 October 2006 02:14 PM   [ Ignore ]   [ # 18 ]
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Answers:

1) Firebox is firebrick lined (you can see one in the corner of the picture) with the heavy firebrick.  I can’t think of the name, put its not the less dense pomice type.

2) The stove has a pretty standard looking secondary chamber with 304 Stainless burner tubes and a Hearthstone thermoceramic baffle.  The air to the secondary chamber is controlled via a sliding damper, this allows it to be closed when burning coal.  THe baffle and burner tubes are fully removable for replacement (I can’t imagine the tubes will ever go bad, they’re Sched. 40)

3) It has a a 6 inch top flue collar.  It could have been made reversible, but since I knew this one would be installed with a top flue, there was no reason to have a hole for the flue in the rear of the stove.

4) The blower is a cop-out. haha.  Just a blower, with a rheostat. I know i know, but i haven’t had time to set up the electrical stuff that would turn it on and off based on stove temp.  I will get to it, but it isn’t done yet.  Right now its just a basic 75 cfm squirrel cage that I picked up broken for $15.

5) The top of the firebox is insulated with kaowool (1/2” thickness). 

6) THe shaker grate system is a series of 6 cast iron grates all connected to rotate simultaneously when a lever on the side of the stove is moved.  Rather than some stoves, where only parts of the grates move, while others are stationary, this design should help to eliminate dead spots and help all ash fall uniformly.  There are two baffles below the grates which help direct the ash into the ash pan, rather than around the sides, where it has to be shoveled out.  The shaker grate system is very very beefy, all cast iron and 1/2” steel.  It is double supported, ie if welds were to fail somehow, there is a redundant support system anchored to the bottom of the stove that would prevent the grates from dropping, JUST in case. 

As I said, the ash pan is 12 x 8 x 12, so this puppy has some ash capacity.  Also has a swing up handle so carrying it is easier.

The back of the stove has a 2” air channel which flows up the back and then over the top of the stove through an air grill on the top, kinda like a TLC 2000.  THen there is a heat shield that bolts onto four support brackets after that.  Given the air flow up the back of the stove and insulating qualities of the firebrick, the backwall temperatures of the stove are very mild.  I have the actual steady state one dimensional heat transfer numbers at home, but I’ll try to post them later.

That leve above the door controls the primary air flow.  I had originally intended it to enter the rear of the stove and move through a series of baffles before hitting the airwash, but after seeing it in real life and going over the frictional losses due to all the rough bends, it would have been too picky in regards to draft for the airwash to work properly, so I changed the design on the fly.

Friday night can’t possibly come any quicker.........

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Posted: 01 November 2006 10:34 AM   [ Ignore ]   [ # 19 ]
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Wow! I’m very impressed! That looks awesome!

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Posted: 01 November 2006 10:41 AM   [ Ignore ]   [ # 20 ]
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Wow! I’m very impressed! That looks awesome!

Ditto, nice looking stove, very impressed!

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Posted: 03 May 2008 02:07 PM   [ Ignore ]   [ # 21 ]
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Great job on your stove! Look forward to seeing it in action.. Do you think your insurance company will be ok with it? I don’t think my ins. company ever asked make and model etc..

Ray

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Consolidated Dutchwest Large Federal CAT stove manufactured ~ 1987

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Posted: 03 May 2008 02:18 PM   [ Ignore ]   [ # 22 ]
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how deep can the coalbed be?
gotta ask= do u think a secondary air control if properly used would significanlly]increase the heating efficieny of ANY EPA stove?
seems coals from wood dont need much air

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http://www.umass.edu/umext/floriculture/fact_sheets/greenhouse_management/jb_fuels.htm rolleyes
http://www.chimneysweeponline.com/howood.htm
http://hearth.com/econtent/index.php/articles/fuel_cost_comparison_calculator/
http://www.toolbase.org/Building-Systems/HVAC/ventilation-requirements
http://www.climate-charts.com/World-Climate-Index-Map.html
http://www.process-heating.com/CDA/Articles/Energy_Notes/d0906053d9268010VgnVCM100000f932a8c0____
http://hyperphysics.phy-astr.gsu.edu/hbase/thermo/phase.html
http://www.woodheat.org/outdoorair/outdoorairmyth.htm

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