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CFM Vermont Castings Dutchwest Everburn Non-Cat Owners Discussion and Review Thread!
Posted: 15 October 2008 11:21 PM   [ Ignore ]   [ # 199 ]
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Hey, maybe we could get the Consumers Union to test and rate wood stoves. It would be interesting to see what their testing would reveal. I think the red/black circles are informational input from subscribers cars. This would work on stoves as well.

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Posted: 16 October 2008 10:59 AM   [ Ignore ]   [ # 200 ]
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Just to clarify, the owner’s manual is linked to in the very first post in this thread.  The manual has gone though several revisions since I bought mine 2 years ago.  However when I used software to compare the differences, they were all very minor (for example they changed all references to CFM to “MHSC” and they updated the parts diagram to show the new refractory cover part #48). 

Either way I don’t know of any manufacturers in any industry that send new manuals out to existing customers when they are updated.  However in this modern day, I would think that if a customer registers online, it would be a trivial matter for a company to send out additional information, updates, etc. to customers that want it.  This would cost them very little and go a long way to build customer loyalty.  I don’t understand why so few companies “get it”.  But I digress.

Anyway, follow the link to the manual, and look at page 25 (which has the cleaning description) and page 26 which has a picture of it.  But don’t expect a lot, this is the description:
“Inspect for and remove ash build-up behind the combustion
package. This should be done in conjunction
with annual cleaning of the chimney connector since
this inspection is most conveniently done through the
flue collar opening. Inspect the passages to either
side of the combustion package (a mirror will be
helpful) and vacuum away ash using a flexible vacuum
hose inserted into each passage. Care should be
taken not to damage the white fibrous material in this
rear chamber. (Fig. 34)”

I can understand how even a professional sweep might not realize how delicate this stuff is.  And I doubt they go read an owners manual before cleaning every new stove (although they should).

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Posted: 16 October 2008 11:18 AM   [ Ignore ]   [ # 201 ]
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Hi Trader,

This is off topic (sorry). Would you be able to post a link to your videos from last season. I did search them here & found them but the link doesn’t seem to work for me. These are the everburn process vid.

I remember watching them last year (great btw) & I do not recall seeing the “lazy flame stage” I suppose I could call it that.

The reason being:

I just replaced few of the gaskets on my stove as well as I played around with the ash pan hinge i.e. tried to re align it a bit. Since in the upper hinge corner I noticed some black stuff by the gasket (possible leak). Well, now I think I might have made it worse. I had a nice burn going last night (regular process)...the burn got to the stage of lazy dancing flames…before coaling, but the flames were (i think) too lively.

They’re calling for a cool night again here, I will try to video this for comments…see how it turns out.

Thanks

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Posted: 16 October 2008 11:36 AM   [ Ignore ]   [ # 202 ]
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Vermont Castings Dutchwest Everburn Stove Demo 1

Vermont Castings Dutchwest Everburn Stove Demo 2

Vermont Castings Dutchwest Everburn Stove Demo 3

Vermont Castings Dutchwest Everburn Stove Demo 4

Vermont Castings Dutchwest Everburn Stove Demo 5

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Posted: 16 October 2008 11:52 AM   [ Ignore ]   [ # 203 ]
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Tradergordo, thats the one part of the process thats making me put it off is having to remove that pipe and get in there with the vaccuum. 1. Im dreading trying to get that part of the stovepipe back lined up and 2. dont want to damage anything inside. I have a shop vac and the hose isnt that heavy/bulky so Im thinking that gently feeding that down on either side I should be ok…....

Are all stoves this much of a PITA to clean out where you have to tear them apart???? Next stove wont be like this I can assure you.

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Posted: 16 October 2008 01:32 PM   [ Ignore ]   [ # 204 ]
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Some people do absolutely no cleaning, not even sweeping their chimney, although I don’t think that’s a very good idea.  Yea its a pain to take the flue off and put it back together, but its a once a year activity for most people, and it shouldn’t really matter what stove you have.

I don’t really understand your plan to clean without taking the flue off. I didn’t see an easy way to get to those rear chambers by removing only the shoe.  The narrow passage above the shoe is too small to get a vac hose through.

dtabor - 16 October 2008 11:52 AM

Tradergordo, thats the one part of the process thats making me put it off is having to remove that pipe and get in there with the vaccuum. 1. Im dreading trying to get that part of the stovepipe back lined up and 2. dont want to damage anything inside. I have a shop vac and the hose isnt that heavy/bulky so Im thinking that gently feeding that down on either side I should be ok…....

Are all stoves this much of a PITA to clean out where you have to tear them apart???? Next stove wont be like this I can assure you.

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Posted: 16 October 2008 02:41 PM   [ Ignore ]   [ # 205 ]
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I fully intend to take it apart. What my “fear” is, is that I get that 3’ or so piece of pipe off so that I can reach in and get to the nuts that hold the flue collar assembly on and I wont be able to get that short piece of pipe back on and lined up with the existing screw holes that the dealer put in to assemble it. Things that should be simple are usually a mess! This being the first time since it was installed that it has been taken apart.

The 30’ straight shot from the roof is not a problem, its the disassembly/reassembly of the stove that bothers me.

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Posted: 16 October 2008 03:13 PM   [ Ignore ]   [ # 206 ]
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I take a piece of chalk and mark the flue joint pieces with a vertical line so I know exactly where I need to muscle them to get the screw holes to line back up when I put it back together.

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Posted: 16 October 2008 06:27 PM   [ Ignore ]   [ # 207 ]
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tradergordo - 16 October 2008 10:59 AM

Just to clarify, the owner’s manual is linked to in the very first post in this thread.  The manual has gone though several revisions since I bought mine 2 years ago.  However when I used software to compare the differences, they were all very minor (for example they changed all references to CFM to “MHSC” and they updated the parts diagram to show the new refractory cover part #48). 

Either way I don’t know of any manufacturers in any industry that send new manuals out to existing customers when they are updated.  However in this modern day, I would think that if a customer registers online, it would be a trivial matter for a company to send out additional information, updates, etc. to customers that want it.  This would cost them very little and go a long way to build customer loyalty.  I don’t understand why so few companies “get it”.  But I digress.

Anyway, follow the link to the manual, and look at page 25 (which has the cleaning description) and page 26 which has a picture of it.  But don’t expect a lot, this is the description:
“Inspect for and remove ash build-up behind the combustion
package. This should be done in conjunction
with annual cleaning of the chimney connector since
this inspection is most conveniently done through the
flue collar opening. Inspect the passages to either
side of the combustion package (a mirror will be
helpful) and vacuum away ash using a flexible vacuum
hose inserted into each passage. Care should be
taken not to damage the white fibrous material in this
rear chamber. (Fig. 34)”

I can understand how even a professional sweep might not realize how delicate this stuff is.  And I doubt they go read an owners manual before cleaning every new stove (although they should).

Tradergordo: Great content on your link. But the two manuals you compared is not the same maunal I have. This information IS NOT included in my manual dated 7/04. No mention of the fragile material and no picture (fig. 34). Had this information been included I would have warned the sweep or cleaned it myself after investigating the design. With no warning, I can only believe that there are no special precautions to be taken. Once again proving VC was not too concerned about their customers. I’m very anal about reading manuals and directions and take very good care of everything I own and this only frustrates me even more. If they are going to charge me $400 to replace this fragile product they *$% well better find a way to notifiy me or replace it at their cost.

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Posted: 16 October 2008 09:21 PM   [ Ignore ]   [ # 208 ]
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I’m running my 1st real burn and, after over-correcting for a while like a kid learning to drive, I think it’s running as designed.
The thermometer on the griddle has been holding steady @ 470, no flames except a bit back in the refractory, and a slight roar from the back.
It seems like I had to run @ 600-700 for a while to get it into the groove but maybe I’ll learn to get around that.

Once in a while I’ll get a rolling burst of flame with a “woof”. Does my Resolute have the pivot plate refered to in the quote below ?
I thought that might explain the “backdraft” ball possibly being ignited by the plate opening and supplying just enough air to touch it off.
I took the refractory out and repaired it before I installed the stove and don’t remember seeing anything like that, though.

elkimmeg - 03 November 2006 05:11 PM

Basically, the everburn device is a pivot plate, which is mounted in the special fibrous secondary combustion chamber stove’s air intake plenum so that it covers and uncovers the hole when it pivots. A thermatic coil is attached to an actuator arm that pivots the plate so that when the firebox begins to cool below a certain point, the coil contracts, and the entire assembly hinges open to uncover the intake hole and provide extra air to the fire. As the burn rate increases from the inflow of oxygen, the firebox heats back up and the coil expands, lowering the base plate back down to seal the hole in the air intake plenum, without changing the original slide draft setting.

I’m gonna top this puppy off and see what I have in the morning. I’m a newbie to all this but, thanks to you guys, I think I might be able to handle it.
Now I’ve gotta get some tools and motivation and get to making some wood for next year so I don’t have to buy it.

Edit: I can’t top it off ! The wood I got is close to 18” and I prolly should have 16”. I can only drop 3 splits in.
I guess I’ll be cutting a bunch in half to run north/south on top of the 18"ers. lol

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Posted: 16 October 2008 10:37 PM   [ Ignore ]   [ # 209 ]
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tradergordo - 16 October 2008 11:36 AM

Vermont Castings Dutchwest Everburn Stove Demo 1

Vermont Castings Dutchwest Everburn Stove Demo 2

Vermont Castings Dutchwest Everburn Stove Demo 3

Vermont Castings Dutchwest Everburn Stove Demo 4

Vermont Castings Dutchwest Everburn Stove Demo 5

Thanks for the links.

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Posted: 17 October 2008 09:36 PM   [ Ignore ]   [ # 210 ]
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I got a darn good feeling about this years burning season.  So far removing the refractory shoe, removing the remains of the shoe gasket, cleaning out the fly ash, etc….I’m batting 1.000 for successfully sustained secondary combustion.  On top of that, in each case the outdoor temps have been higher than what I could normally expect for minimum drafting requirements that I had previously experienced (keep in mind, I have a horizontal exit, dual 90-degree turns w/ thick masonry, so my drafting sucks)

Even mixed in one less seasoned split for testing.  No hissing or anything that bad, but it was split only 6 months ago and it’s oak, which most would agree is not prime fuel this ‘young’.  Emissions are clean, can’t see any particulates, only heat distortion against the clear night sky. 

Admittedly, it did take a few attempts of shuffling coaled splits around, raking the coals into position, etc. to get it (secondary) combusting properly.  So this stove (and probably all non-cats using a similar downdraft design) are probably always gonna seem to be high maintenance to those who are accustomed to catalytics which are easy by comparison (at least in my experience).

Darn how I missed that contiguous, low rumble!

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Posted: 17 October 2008 10:09 PM   [ Ignore ]   [ # 211 ]
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No flame ?
I’m a total newbie on my 2nd overnight. My stove seems to stabilize at 450-500 with the nice rumble.
My concern is that the only flame is in the tunnel of coals leading to the secondary and beyond. It seems to work really well like this as,
in the morning, the logs were still whole but fell to nice coals when touched and the stovetop was at 250 and the fire was easily rekindled.
Seems like great efficiency to me ?
The VC manual states:

“Run your stove with enough primary air so that you always see lively, dancing flames in the firebox; a lazy, smoky fire is
inefficient and can contribute to creosote buildup in the chimney.”

If I run my stove with flames for too long the temps. climb enough to scare me and I feel like I’m loosing b.t.u.s up the chimney. At the 450-500 no-flame level
it doesn’t seem “smokey” but I don’t want to risk creosote buildup.
Your thoughts ?
Temps. are from a magnetic on the stovetop griddle, btw.

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Posted: 18 October 2008 07:34 AM   [ Ignore ]   [ # 212 ]
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As long as the stove is hot and the secondary is running you dont need to see lots of flames from the wood and you will see a longer burn.Here is a pic of my secondary in action (note the flame in the back!thats inside the afterburn chamber).Pic quality isnt so great though!working on that! smile

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Posted: 18 October 2008 08:14 AM   [ Ignore ]   [ # 213 ]
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Yup. That’s how I’ve been running mine.
Between watching the Canadian video and reading my manual I started thinking I was supposed to be running a “pretty” fire.
Thanks for the confirmation. I guess I’ll know for sure when I clean my chimney.

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Posted: 18 October 2008 11:59 AM   [ Ignore ]   [ # 214 ]
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Brian VT - 18 October 2008 08:14 AM

Yup. That’s how I’ve been running mine.
Between watching the Canadian video and reading my manual I started thinking I was supposed to be running a “pretty” fire.
Thanks for the confirmation. I guess I’ll know for sure when I clean my chimney.

Keep running it that way, you’re golden.  I consider any overnite burn like what you described as optimal.  Glad to hear you’re off to such a good start.

Under certain cirumstances, most often shortly after I’ve closed the bypass, I will see some lively flames blasting off the splits as gases are trapped in the upper firebox and ignite.  This normally lasts several minutes or even longer sometimes.  The explosions of gases are rhythmic and quite “pretty”  After a while as the splits really get going, you just see the red glow from the splits w/o visible flame.  As long as you hear that rumble, you’re have a good secondary combustion.  Check your stack emissions, they should be nice & clean.

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Posted: 18 October 2008 12:10 PM   [ Ignore ]   [ # 215 ]
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Yah, I get those “woofs” at a certain primary setting sometimes. It is cool to watch. The manual suggests that it’s not getting enough air and to turn up the primary.
I also noticed that turning the primary down just a bit will also stop the woofs. My daughter was asking me to make it do it again. She likes to watch it too. lol
Better than TV, I suppose.

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Posted: 18 October 2008 12:36 PM   [ Ignore ]   [ # 216 ]
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Best HD channel in the house…..

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Posted: 02 January 2009 05:38 AM   [ Ignore ]   [ # 217 ]
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Thank all of you for an amazing, detailed, instructive thread. Gordo, your videos were great, interesting and very very much filled in the blanks that needed to be filled so I could get the stove to work. I’m on my first fire in the stove and got the rumble. Took a couple starting tries and applying this threads tips/instructions, but I have clean/no smoke and a low rumble. If you get into the State College region, I owe you a beer/dinner. There is absolutely NO way without this forum I would have even known what I was shooting for, much less known when I achieved it. The thread did give me a bit of a to do list (one more piece of 3’ pipe on the exterior to get closer to 16’ - missed that part in the manual) and to find the Raytec IR thermometer that’s somewhere around here so I can get some surface temps & maybe install a stack temp probe.

Thanks!
Chris

P.S. There was an earlier post suggesting that this thread is too long. Not so, I’d rather have all the info in one spot. I read every post and may do so again to make sure I process all the tips/techniques.

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Posted: 02 January 2009 11:02 AM   [ Ignore ]   [ # 218 ]
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Central_PA_Chris - 02 January 2009 05:38 AM

Thank all of you for an amazing, detailed, instructive thread. Gordo, your videos were great, interesting and very very much filled in the blanks that needed to be filled so I could get the stove to work. I’m on my first fire in the stove and got the rumble. Took a couple starting tries and applying this threads tips/instructions, but I have clean/no smoke and a low rumble. If you get into the State College region, I owe you a beer/dinner. There is absolutely NO way without this forum I would have even known what I was shooting for, much less known when I achieved it. The thread did give me a bit of a to do list (one more piece of 3’ pipe on the exterior to get closer to 16’ - missed that part in the manual) and to find the Raytec IR thermometer that’s somewhere around here so I can get some surface temps & maybe install a stack temp probe.

Thanks!
Chris

P.S. There was an earlier post suggesting that this thread is too long. Not so, I’d rather have all the info in one spot. I read every post and may do so again to make sure I process all the tips/techniques.

Chris
Glad to hear yer off to such a good start.  Ya sure picked a cold week to fire it up for the first time, really helps w/ drafting and makes the operation easier. 

I like to catalog how other owners have their stoves set up just for comparison.  Can you share w/ us the details of your setup, maybe even include a picture if its convenient?  I’d be most interested in knowing the following:

size of stove (S/M/L)
horizontal or vertical flu collar exit
type of stack (masonry, class A, interior/exterior, etc.)
height of stack
external air kit
type of fuel (species, length of seasoning time, size, how you orient it in the firebox)
refractory shoe configuration (take a picture of the back of the stove)

If you have a stack that easily lends itself to a probe thermometer, I’d highly recommend it as it’s a great way to measure the real time state of the conditions in the firebox & secondary combustion chamber.  I find it a nice tuning technique to alert me more quickly when I can choke down primary air, when a ‘runaway’ occurs, and also just cuz I love watching one more instrument.  grin

Enjoy your stove and welcome!

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Posted: 02 January 2009 02:33 PM   [ Ignore ]   [ # 219 ]
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I like to catalog how other owners have their stoves set up just for comparison.  Can you share w/ us the details of your setup, maybe even include a picture if its convenient?  I’d be most interested in knowing the following:

size of stove (S/M/L)
horizontal or vertical flu collar exit
type of stack (masonry, class A, interior/exterior, etc.)
height of stack
external air kit
type of fuel (species, length of seasoning time, size, how you orient it in the firebox)
refractory shoe configuration (take a picture of the back of the stove)

If you have a stack that easily lends itself to a probe thermometer, I’d highly recommend it as it’s a great way to measure the real time state of the conditions in the firebox & secondary combustion chamber.  I find it a nice tuning technique to alert me more quickly when I can choke down primary air, when a ‘runaway’ occurs, and also just cuz I love watching one more instrument.  grin

Enjoy your stove and welcome!

Thanks for the warm welcome Burning. I do have some of that info on hand and will snap some photos and get them up here in the near future.

It is a Large.

Vertical exit.

Interior/Exterior Duratech, all double wall, mainly because there is very little interior pipe and based on nearby combustibles I felt more comfortable with double for the 2’ feet of double wall interior I had to work with. It’s heating a single story space with a 7’
ceiling over the stove (higher almost everywhere else), I had only planned 12’ of vert chimney, but I guess I may have to stick another 3’ section on top to get closer to the 16’ minimum to get good draft in most conditions. I noticed the old manuals list 14’ as minimum, so I’m guessing there is some play in those numbers.

My first everburn success was short lived, everburn died out after less than 2 hours (fire kept going), but it’s early in the learning curve, got it going again rapidly and left the air intake open wider, but dunno how long that lasted.

I ordered the external air kit & fan & stove collar heat shield but all are backordered. On a side note, what is in the external air kit from dutch west that makes it worth $125? Looks like I could rig it from 3” single wall pipe for about $20.

Fuel species is going to be tough, I have property that was logged 2 years ago and there are lots of butts, slash, and other downed dry wood so I’m mainly using pieces and parts not quite big enough for the sawmill, or the bases that were too big/flared out/cut off for some other issue, or stuff cleared for driveway/workshop. Even that has been cut, mixed together in a big pile, sat for a year, stacked and 75% debarked. My woodpile is a mutt. smile long and short it’s a mix of oak, hickory, ash, and some walnut first burn was quite a bit of walnut. By end of winter I’ll be into a section of the pile that’s almost all ash. Unfortunately, I couldn’t figure out where to work a crane into my wood logistics system, so I loose cool points there.

Shoe config, I dunno, I’ll include a pic of the back in a day or two.

I ordered a probe thermometer after posting my last message, so that will be here soonish.

One part of this thread that really intrigued me was the discussion of the gap around the crimped stove connector connection and the stove. The guy at my dealership swore that loose fitting was needed. A the interior wall of a section of adjustable 2 wall interior fit in there perfectly snugly and would have saved me a joint in the system. My local guy said it needed air infiltration there, UL tested, warranty violation, 1/2” screws will take gap, out seemed irritated I’d even noticed that there was massive play in the joint, blah, blah, blah. So I have pretty big gapping there. I’d be irked if I spent an extra $15 on that part of the stove chimney and got an extra joint in the system all for an issue I eventually have to correct.

Chris

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Posted: 02 January 2009 03:20 PM   [ Ignore ]   [ # 220 ]
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First welcome!  Glad you found our thread here.
Some unrelated comments.  I’ve been getting much better, and more consistent performance from my stove this year compared to past years.  This could be from any combination of factors:
1) This is the coldest winter I’ve had so far with the stove, cold always makes the everburn stoves run better (stronger draft)
2) I removed the shoe gasket.  I don’t know if this is really helping things or if other factors are to credit, but it certainly isn’t hurting anything!  The shoe gasket will tear off the first time you remove the shoe for cleaning (which is necessary every year, as “chips” will accumulate on top of the shoe where you can’t see them or reach them without pulling the shoe out).  From what I understand, a CFM technician said this gasket did not need to be replaced, and in my own experience I can say that not having that gasket might even make the stove run better (slightly more secondary combustion air, which might have the same effect as the larger diameter bore hole size reportedly being used on newer models).
3) I have been using smaller splits this year (got 2 cords of free, already split wood from some guy on craigslist, it was split much smaller than I ever do it myself).  Using smaller splits causes the stove to burn hotter (more surface area) hence easier trouble free “everburns”.  But I still put big rounds in for overnight burns, and performance has been good then as well.


As for secondary air kits - first are you sure you really want it?  There has been a long running debate about this on this forum.  Personally I think they are worthless at best, maybe even harmful at worst.  If you really want to install one, then to answer your question, yes, you can use cheap dryer vent from any hardware store and save $100 bucks.

As for the gap at the flue collar.  I’m not a technician, but if some pro told you there should be a gap, I’d want to know why!  In my opinion, you don’t want any gap there if possible.  The flue runs under vacuum, so any gaps will suck in air.  That can do three bad things:

1) It can cause a fire in the flue.
2) It can cool the flue gasses, reducing draft and possibly causing creosote formation in the chimney.
3) It can reduce the amount of air being pulled though the secondary air intake - thereby reducing everburn performance.

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