Anyone have experiences with custom chimney caps?

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paredown

Burning Hunk
Jan 11, 2009
183
Lower Hudson New York
On my quest to get better performance from our stove, I was looking at the chimney cap situation. We have a low pitched ranch roof and a massive stone chimney with two flues. One flue is square (used by the furnace on that end of the house), the second flue is a massive round one and it is this one that I have the liner for the stove installed.

There is a blockoff top and bottom (although I need to come up with a mechanical fastener on the top block off--currently it is stuck down with HT silicon, but it has pulled off center both years, opening up a gap).

More worryingly, the liner exits the block off underneath a large flat slate "cap"--this is a very '60s look. It sits up on some "pillars"--some nice matched stones mortared onto the top of the chimney. This slate only covers the fireplace flue, and currently I have a small conventional S/S chimney cap on the smaller flue.

So two concerns--aesthetic (the two parts don't really go together).

More importantly, I have concerns about function.

From where the liner exits to the underside of the slate is only about 6" so I'm worried that there is not enough clearance under the slate to get the best draw

I'm also worried about spark arresting, all the the installers did was crumple up some S/S mesh and jam it into the end of the liner and called it good.

So to solve all these problems I thought what would work best would be to remove the slate (heavy sumbitch for sure) and install a one piece rectangular cap, cut to fit over both flues. Get it made to the right scale and it would enhance the look of the chimney, plus give the ability to clean from the top.

So I'm looking for ideas, recommendations or experiences getting a custom cap made?
 
The fellow who sold me my stove also did a nice job on the installation. It is standard factiory stovepipe and class
A, but difficult roof situation. He also replaced my chase cap with custom made stainless. However, his main business is custom chimney tops. Email me if you would like website/contact info.
 
I would be interested, but can't figure out how to PM with the new board.

My email is paredown3 "at" yahoo.com, if you see this.
 
I'm not as concerned about the 6" gap to the slate tile as I am the ball of screening. That sounds like a creosote trap. It should be relatively easy to make a cylinder out of 1/2" stainless mesh hardware cloth that wraps around the perimeter of the clay flue pipe. The width of this strip of mesh should match the distance between the chimney top and the slate cover. Make it an 1" longer than the circumference of the round clay tile and tie it to itself on the overlap with stainless wire.

How tall is your liner?
 
Curious to see what happens here, I'm looking to do the much the same. My thought was to wrap stainless mesh around the entire chimney, with a supporting band along the bottom, and a removable top cover, probably just galvanized sheet, shaped slightly. Spray paint it all with high temp black hammered metal finish.

TE
 
I'm also worried about spark arresting, all the the installers did was crumple up some S/S mesh and jam it into the end of the liner and called it good.

So to solve all these problems I thought what would work best would be to remove the slate (heavy sumbitch for sure) and install a one piece rectangular cap, cut to fit over both flues. Get it made to the right scale and it would enhance the look of the chimney, plus give the ability to clean from the top.

So I'm looking for ideas, recommendations or experiences getting a custom cap made?


http://www.ecoastweathervanes.com/chimney_caps.htm
 
A question I was thinking while reading this post is how many people have issues in the really cold months when the metal caps are really cold that the smoke condensates onto the cold metal cap.

Would some type of masonry cap work better with just some mesh screen to get varmints out in the summer and as a spark arrestor in the winter?

To be truthful I dont use a cap in during burn months but there are no codes way out where I live. Then I put a cap back on for summer.

But maybe I should use a cap , if someone talks me into it. :)
 
Those caps truly are works of art. I'm trying to justify the price of a stock cap, so I can't imagine I'll be getting a custom one. I hope you don't mind if I use your pictures for inspiration if I try make my own.

TE
 
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