englander evolution pellet stove..... frustrating

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Try turning your middle button up to 5-6 and check to see if your hopper lid is sealing properly. If the lid isn't sealed properly your stove is sucking air through the auger and robbing it from being blown through the burn pot, not allowing the ash to be blown out of the pot. This can also happen if your burn pot gasket isn't seated properly.
 
Honestly, like I said before, your stove is probably just dirty internally and need a good cleaning...the vent too. That horizontal section gets filled up with ash fairly quickly and starts cutting down air flow. These need to get thoroughly cleaned out after every ton burned. And the leaf blower trick works great in between full cleanings.

 
I had a similar issue. I cleaned my stove to the point of bringing it outside and using my leaf blower to do a complete cleanout. My issue ended up being air in leakage due to worn rope seals. After I resealed the whole stove last year, my stove runs flawlessly. I typically go between 7 and 9 days before I have to clean it out.
 
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Try turning your middle button up to 5-6 and check to see if your hopper lid is sealing properly. If the lid isn't sealed properly your stove is sucking air through the auger and robbing it from being blown through the burn pot, not allowing the ash to be blown out of the pot. This can also happen if your burn pot gasket isn't seated properly.

I can't get it to go higher than 4, I tried earlier
 
I had a similar issue. I cleaned my stove to the point of bringing it outside and using my leaf blower to do a complete cleanout. My issue ended up being air in leakage due to worn rope seals. After I resealed the whole stove last year, my stove runs flawlessly. I typically go between 7 and 9 days before I have to clean it out.

So maybe we should try replacing the rope around the inside of the door? It looks pretty burnt. And the windows get black really quickly
 
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So maybe we should try replacing the rope around the inside of the door? It looks pretty burnt. And the windows get black really quickly

Your gaskets could very well be shot but it's hard to troubleshoot when 100 things are being done at once.
 
I had a similar issue. I cleaned my stove to the point of bringing it outside and using my leaf blower to do a complete cleanout. My issue ended up being air in leakage due to worn rope seals. After I resealed the whole stove last year, my stove runs flawlessly. I typically go between 7 and 9 days before I have to clean it out.
Great advice! Takes ten minutes to check with a dollar bill.
 
I tried. I guess I'm gonna see how it goes today. I started it at around noontime, so far the burn pot looks OK, about half full. I will call our Pellet stove guy and have him come back and do a thorough cleaning to the entire stove. Thank you so much for all your help.
 
I know not everyone can do this but this is how I clean mine with the air compressor outside. IMO the best way to clean the stove if you have the means to do it this way.

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Great advice! Takes ten minutes to check with a dollar bill.
I found that the dollar bill method is okay, but slowly tracing the areas where a gasket resides with a grill bbq lighter while the stove is running is much more effective. The flame of the bbq lighter will get sucked into any leak areas. This is the method I used.
I also had a massive gap on the one side of my hopper. I had to put a piece of door gasket on top of the existing one to create a good seal.
 
Same exact stove too. What do you use for pellets, do you think we should change what we are using? We have tried a few different things, hardwood, softwood, mixed........what do you recommend?
 
Same exact stove too. What do you use for pellets, do you think we should change what we are using? We have tried a few different things, hardwood, softwood, mixed........what do you recommend?

What other pellet brands are available near you?
 
Same exact stove too. What do you use for pellets, do you think we should change what we are using? We have tried a few different things, hardwood, softwood, mixed........what do you recommend?
I wouldn't change anything until it gets a really good, "plates off" cleaning. I'd consider doing a gasket check too.
 
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Unless your pellets are bad/wet or whatever you have an air flow issue.....whether it's a dirty stove/vent, bad gaskets, air being bypassed at the burnpot or whatever. If you've burned over a ton of pellets and haven't done a FULL tear the stove/vent apart cleaning, it's due. The one clue is you said it started happening a month ago.
 
I have the same stove... You need to thoroughly clean it. Remove the two panels behind ash pan and vacuum there as well as behind baffle... 100% the issue
 
How is you exhaust flu terminated ? Is it direct vented out the wall or to a chimney ? If it is direct vented take the termination cap off and put a flash light in and see if it is clogged with ash. If it goes out the wall and into a chimney there should be a tee with a clean out cap on it. If so pull the cap off and see if it is full of ash.
 
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