Dolmar 100 Starting

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NoPaint

Feeling the Heat
Jan 2, 2009
269
USA
So my Dolmar 100 has spark but won't fire from the fuel in its tank...me thinks carb time.

Do these usually eat the seals in the carb or is a good cleaning usually sufficient?
 
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If you are going to pull the carb apart and can get a kit for it, might as well put one in...

Does it fire if you dribble fuel in the neck of the carb?
 
If I give it a sniff of fuel it will fire for a second. I just ordered an OEM kit for it. I had it at a mechanic who returned it to me and its not running. It looks like he cleaned the carb body and intake, cut out a new intake gasket, and replaced the fuel line. It was holding fuel pressure in the fuel line at the carb just now, but once I loosened the carburator and started working it off it started hissing and the fuel level in the line dropped. Is this an indication of anything? The mechanic never mentioned putting in a carb kit but he may have. If he did its not doing much or maybe he didn't do it right?
 
Pulled the carb diaphragm off and there was tons of crud and such in there. Looks like the main issue has been found. Gonna do a mineral spirits soak and then rebuild when the kit arrives. Hopefully gets the job done.
 
Pulled the carb diaphragm off and there was tons of crud and such in there. Looks like the main issue has been found. Gonna do a mineral spirits soak and then rebuild when the kit arrives. Hopefully gets the job done.

Sounds like your mechanic just cleaned the OUTSIDE of the carburetor. I would be looking for a qualified mechanic or at least, clean fuel tank just in case!
 
I think he has no patience for 2strokes...I wish he had cleaned the inside of the carb...
 
Careful with a soak. Some carbs have plastic check valves that can get eaten by a long soak.
 
Does that saw have an external impulse line or does it go through the intake gasket that your mechanic replaced.
Just saying the mechanic may have blocked off the impulse. Without that, then no fuel go the carb.
 
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So got the carb fully rebuilt. New everything including removing and cleaning under the welsh plugs. She fires right up. Only problem now is carb tuning. It runs at full throttle but seems like it is missing a little power. When it drops to idle she shuts off. I can raise the idle but it sounds like the idle is good. Compression is great - saw is very little used. Thinking its a mixture issue. I put the screws back to original settings but they were most likely played with by the previous owner to get it started. Finally, if you point it down it shuts right off. Any other direction its OK but straight down will shut it off. The shut off switch is loose and keeps shutting it off - will disconnect the switch tomorrow and I think that may alleviate the problem where it shuts off when pointed down. But now, how do I adjust the carb properly so it has a little more top end and comfortably idles.
 
So got the carb fully rebuilt. New everything including removing and cleaning under the welsh plugs. She fires right up. Only problem now is carb tuning. It runs at full throttle but seems like it is missing a little power. When it drops to idle she shuts off. I can raise the idle but it sounds like the idle is good. Compression is great - saw is very little used. Thinking its a mixture issue. I put the screws back to original settings but they were most likely played with by the previous owner to get it started. Finally, if you point it down it shuts right off. Any other direction its OK but straight down will shut it off. The shut off switch is loose and keeps shutting it off - will disconnect the switch tomorrow and I think that may alleviate the problem where it shuts off when pointed down. But now, how do I adjust the carb properly so it has a little more top end and comfortably idles.

If there were any, Did you remove the restrictors from the carb adjustment screws?
I would start with the both screws out 1 1/4 turn. After saw is warm, if L screw is lean, it will hesitate , bog or go dead when you quickly advance throttle. If this is the case, adjust the L screw out 1/8 turn at a time--checking. H screw should be adjusted to "fourstroke" burbling sound at maximum throttle--This is IMPORTANT! However this burbling sound should not be heard while heavy cutting.
Just remember counterclockwise---richer.
 
The carb screws did not have any restrictions. I dont really know what four stroking sounds like. Could you say I should adjust the H screw to make max RPM? The L screw I understand perfectly from your description, thank you.
 
The carb screws did not have any restrictions. I dont really know what four stroking sounds like. Could you say I should adjust the H screw to make max RPM? The L screw I understand perfectly from your description, thank you.
L screw is more difficult and more critical. Just try to adjust for maximum rpm and then turn screw out 1/8 turn at a time until rpm drops and engine sounds like it is slightly flooding (which it will be)
A lot of mechanics just hold the throttle wide open and adjust--I don't do an engine like that!
 
So just an update with some questions:

I adjusted the High and Low screws as specified here.

Now it fires up on choke, runs at full throttle and part throttle positions. Once it drops to idle it wants to shut off. I ended up screwing in the idle adjustment screw all the way and now it will idle. What did I do wrong?
 
Is the chain spinning at idle, if you release the chain brake?
 
No the chain isn't spinning at idle, turning in the idle speed screw that far is whats needed to keep it running at a normal sounding idle.
 
Can you describe exactly how you adjusted the carb? There's a place upthread where you asked, "Could you say I should adjust the H screw to make max RPM?" and you didn't get a clear answer to that so I'm wondering what you ended up doing. In any case, you absolutely should not adjust the H screw for max RPM; it's the L screw that gets that treatment.
 
Sorry I should have specified.

I turned both Low and High screws out 2 turns. And thats where I am at now. Doing that has left me with the idle issue which I didn't think could happen given that I thought I was putting the carburetor at its baseline? Not sure where to go from here with adjustments - whether it is still the High and Low screws or if I have a problem elsewhere that I have to resolve first. Oh and it wants to die if I point the bar downward.
 
Okay, that's probably too far out (too rich) for both screws. There's no fixed number of turns out that you should use; it varies with temperature, elevation, the particular fuel mixture you use, etc. Generally after a carb rebuild you'd start with both mixture screws one turn out, though the recommended initial setting varies +/- a quarter turn depending on the saw model. Those won't be the final positions, but it should be close enough to get it started.

What you want to do is to set the idle mixture first, then the high speed mixture. Adjust the idle SPEED screw so that the chain is just barely moving. Then adjust the idle MIXTURE screw until the saw idles smoothly, doesn't hesitate when you grab the throttle (which would be too lean) or gradually flood and stall when you let it idle for a longer period of time or tip the saw nose-down. Adjust the idle speed screw to the point where the chain doesn't move at idle.

High-speed adjustment comes next, and I don't have time at the moment to describe that. Will follow up later.
 
Okay, that's probably too far out (too rich) for both screws. There's no fixed number of turns out that you should use; it varies with temperature, elevation, the particular fuel mixture you use, etc. Generally after a carb rebuild you'd start with both mixture screws one turn out, though the recommended initial setting varies +/- a quarter turn depending on the saw model. Those won't be the final positions, but it should be close enough to get it started.

What you want to do is to set the idle mixture first, then the high speed mixture. Adjust the idle SPEED screw so that the chain is just barely moving. Then adjust the idle MIXTURE screw until the saw idles smoothly, doesn't hesitate when you grab the throttle (which would be too lean) or gradually flood and stall when you let it idle for a longer period of time or tip the saw nose-down. Adjust the idle speed screw to the point where the chain doesn't move at idle.

High-speed adjustment comes next, and I don't have time at the moment to describe that. Will follow up later.


WOW! Thank you! That is precise and what I needed! When you say idle mixture screw you mean the "L" screw?
 
WOW! Thank you! That is precise and what I needed! When you say idle mixture screw you mean the "L" screw?

Yes that is what he means.
 
Yep L indicates the low speed / idle mixture screw.

After you've got the idle set, it's time to adjust the high-speed mixture (H screw). Up to a certain point, the engine burns cleaner and makes more power as you lean it out, but if you lean it out too much then the engine will rev too fast and combustion temperatures will get too high, very possibly destroying the motor in short order. Adjusting the high speed without a tachometer depends on your ability to hear a particular sort of rhythm in the sound the engine makes. The rhythm you're listening for, commonly called "four stroking," should occur when running the saw at full throttle with no load, i.e. spinning the chain in the air, not cutting any wood. The rhythm exists in this situation because the engine is getting a little more fuel than it can use and is not actually firing on some revolutions, resulting in a sound that's something like the sound of a single cylinder four-cycle engine (i.e. most lawnmowers). You want to gradually adjust the H screw until you find a setting where it "four-strokes" at full throttle with no load, but just barely "cleans up" or stops "four stroking" under load, i.e when making a normal cut. If it four strokes under load, then it's set too rich. If it doesn't even four-stroke when not under load then it's too lean. This is a fine adjustment; don't expect to find the sweet spot by turning the screw 180 degrees at a time.

The big challenge with tuning by ear is learning to recognize that sound. Videos and recordings don't always have the greatest audio quality, and don't always make it clear what you're listening for, so this is how I've tried to describe it. I'm just copying this from an answer I gave to a similar question elsewhere:

First, try making a sustained "Z" sound, as if you're imitating a bee's buzzing: Zzzzzzzzzzzzzzzz. Got that far? Okay, now while you're doing that, try pulling the tip of your tongue back away from your front teeth, along the roof of your mouth until the tip of your tongue starts to flutter and make a sound more like a rapid D D D D D D D D D, very similar to a rolled R, made up a series of distinct beats as your tongue repeatedly hits the roof of your mouth.

Four-stroking is like the latter sound, the D D D D D D D, and that's what you want to hear when the engine is running but not cutting anything. The ZZZZZZZZZZZ sound, smooth with no staccato beat to it, is the absence of four-stroking, and that's what you want to hear when you begin a heavy cut. It should switch back and forth between the two, from ZZZZZZZZ in the cut, and then back to D D D D D D D D when you ease up the pressure and the engine doesn't have to work so hard; this is what people are referring to when they say a saw should "clean up in the cut." If it sounds like ZZZZZZZZZZ even when it's not working hard then you're running lean and courting a scored piston. If it sounds like D D D D D D D D even when working hard then you're wasting fuel and performance isn't what it should be.
 
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