Question on the basics

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Yep. Getting air under the fire will do that. But earlier you mentioned burning with full air. That should never be necessary with dry wood. It can make for a cooler stove but a much hotter flue.
 
Might have exaggerated a bit. To really crank the thing it runs hottest at 3/4. Of course, with this insert I can't measure flue temps or stove top temps, so I'm flying a bit blind. Again, this is regardless of wood. Bricks, 3 year oak, 2 year pine--I promise you it's dry stuff. But full air until everything catches, which can be a long time if it's loaded wrong. This might be more noticeable on a small firebox as well.
 
It's very hard to load a 602 E/W. ;-)
 
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