I'm an IDIOT! Here's a safety tip

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bags

Minister of Fire
Oct 12, 2014
2,408
Kentucky
I did a clean yesterday and then left the stove off afterwards until just before dusk. I was interrupted just before completion and moved onto something else. So when the house stat was cooling down and night fall was coming I plug my P68 back in, flip to auto igniter, and turn onto room temp to start the stove. The thing runs flawlessly so i do not sit and stare any longer at start up many times.

Here's where it gets good. I was outside and noticed something different. Smoke. Huh? I go in to investigate and low and behold the flame is huge but lazy and waving like a bus load of kids leaving the circus watching the entertainers wave them off good by.

I looked into the stove and realized I had set the flame guide off to one side after the clean when the phone rang and fed pellets were piling up bad. My dumb ass also forgot to latch the door but it looked as if it was closed and I didn't realized it was open until I grabbed it to reach in with a welding glove to grab the flame guide and place it where it belongs while the stove was running after I knocked down some pellets. I am not a panic stricken type even when stuff is on fire. Bullets flying gets my attention somewhat better but still panic would be self defeating. Just not how I am wired.

So once the flame guide returned and the door securely latched like it supposed to be things leveled right out within about 2 - 3 minutes. No more smoke etc; Here is what I learned. Double check your work at all cost which I usually do but didn't. I also now know what the lazy flame referred to looks like. It's sloppy, inconsistent, and wavy vs. the crisp standing at attention flames we strive for. I will be able to tell when the door gaskets are not right in the future and also conformation as to why I have CO and smoke detectors. They did not go off BTW. The smoke was outside coming from the exhaust venting.

This also was a small reminder about safety, being anal about it, and double checking stuff at all times. Just wanted to throw out my embarrassing moment and spread some often taken for granted awareness. Good Luck and don't try to repeat my dip chit maneuvers. Pay attention and finish what you start even if you are basically finished. My 98% score ( minus 1 for not latching the door & minus 1 for not reinstalling the flame guide) could have been 100% disaster.

What perplexes me is that the P68 actually ignited, started, and ran for probably 15 minutes before I noticed something was goofy without issue other than my mess up, smoke, and sloppy flames. The flame guide is absolutely necessary for proper operation. I remember reading where someone here had a used stove without one or a damaged one wanting to run it that way or wondering if they could. Yes, It will run but not right at all.
 
I too find it odd that the stove started with the door ajar.

I always look around my work area to make sure the flame guides are in place, the cover for the igniter box isn't sitting on the floor, and other odds and ends aren't out and about. And then I physically look in the stove and check the seating of the guide and that the screws are tightened on the cover. But, I can see how that happens, and won't say it can never happen to me, since there have been a couple of times I had to go back and double check because I just wasn't sure, and it was good that I checked before starting up the stove.

Glad it all turned out well for you!
 
Stove wouldn't have started without the vacuum switch being satisfied. It must be one tight stove if it sucked the door closed enough to run.....
 
I must admit I've started my Harman with the little door to the igniter sitting on the floor next to the stove.;emIt actually started but I could tell there was something wrong.Then I saw the cover sitting there.Oops!!!!
 
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Did same thing a couple weeks ago. I only left the flame guide sitting in the stove to the side of the burn pot. It had been lit for maybe 3 minutes and I noticed the flame looked different. I grabbed my wife oven mitt and fixed it. The oven mitt was ashy though and my wife came home from work and saw the oven mitt in the sink and said "do I want to even ask ?" I said "nope."
 
When my stove is off I never latch the door all the way and more then once I program the stove to turn on during the night while I'm sleeping and woke the next morning to find the stove running with the door partially latched.!!!
 
Fairly good gaskets can make enough of a seal even if the door is not latched. Old hard ones not very good and even better reason to replace even if the stove is still operating.
Learned long time ago about certain things one does not get distracted while doing. Fire and its related occupations are high on the list.
 
Thanks for sharing. Always pays to take your time and double check your work. kap
 
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I've run mine without the flame guide and didnt notice much difference. I was wondering why bother with it.
 
I've run mine without the flame guide and didnt notice much difference. I was wondering why bother with it.
Dont know about your stove, but it appears my flame guide would keep heat off of pellet hopper.
 
Hey bags, everyone gets caught forgetting something somewhere along the line ... forgot to reinstall the flame trap on my stove but was able to get it shut down before fire got rolling well ;lol

Don't Harmans have a safety switch on the door latch? Had my stove shut down a couple weeks ago after refueling and realized the hopper lid switch was no longer contacting. A little bend with the pliers and I was back in business...
 
Harman p series depend on the vac switch for door closure. Some models have a hopper switch. One model year had a funky vac line in the hopper and proved to be very problematic.
I have not fired the Elena up this season as we have been so warm and propane so cheap.
 
Some models have a hopper switch. One model year had a funky vac line in the hopper
I have read about this before... on a new P68, there is no switch..
And I do not see any sort of tube or anything in the hopper either...

Dan
 
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I do not see any vacuum switches nor lines on the P68 unlike the PC45 which does. The 68 will run with the hopper lid open and the door open. Flame just gets a bit lazy and lowers when I open it to scrape the pot while it's running. BTW the fire box door was closed or looked closed but not latched so I assume the combustion blower could have created somewhat of a vacuum pulling it a little more snug. Just a guess. The stove is new as of last fall and everything is like new and tight.

I had cleaned everything and was doing a final vac of the pot so the flame guide was set off to the right inside the stove. I was vacuuming and the phone rang as I was finished........... Or so I thought. Then I left and ran errands, came home in the evening, Plugged it in and fired it up. Then I walked outside to do a few things at dusk before it was too dark. I noticed some smoke thinking some leaves were possibly smoking but it was coming out of the vent.

I definitely dropped the ball on this cleaning. I just had to laugh at myself too. I get called Anal Andy by the wife and some relatives because I'm the type that will double and triple check to make sure things are done, locked, or secured etc;

Thanks for the input all. Feel free to rag on me..... I deserve it.
 
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Heres another safety tip... make sure you take the leaf blower off the outside end of the pellet stove before you light it. ask me how i know _g

No harm done, i remembered right after the first few pellets lit up.

And other one I read here a long time ago which i always adhere to... always wear pants while refilling a lit stove. I'm sure if i had not read this here i'd have eventually experienced this.
 
Doing things like this with a pellet stove, is really not a biggie...
And any coal burners out there, will verify this...

Coal is a different animal than wood or pellets...
It is very slow to react to air changes, and you can kill
a coal fire very easy...
One way we liven up that fire that is almost out,
is to open the ash door, for a few minutes... the under fire air
gets REALLY rushing in, and will get a near dead fire hopping again..

I'll bet EVERY coal burner has done it.
Open the door, to get it cranking again..... but forget that you did,
and went to do something else.. Only to smell that distinctive "heat" smell,
that can only be realized from some 900° steel... glowing red stove pipe.
I've had mine so hot, the magnetic thermometer fell off the side of the stove..
Killed the magnet...

Dan
 
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Dan, glad to hear you caught it before it went south on you ... the cost of the new thermometer is the lesser evil.
 
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Red hot pipe. Now that's impressive! Not good but impressive. So hot it forced the temp gauge to jump to its death.;lol I would seriously be considering a coal stoker if anthracite was readily available here and cheap. These newer stokers get a bad rap to a large degree. Most probably burn way cleaner than given credit for. I am sure there are many polluting more burning wood stoves. The older ones anyway.

Just like the electric cars. Yup, they are real clean and green until one takes into consideration how they get their fuel or power. A dirty coal plant usually that produces that clean electric energy charge for the cars. They would be great if they would do solar and the likes for the electric but that is not the reality of it. I feel the technology is there but the big oil business hampers it. Just look at how much and how well cordless drills, tools, and batteries have evolved. On all of my job sites (even commercial) most tools used are battery operated now.

Years past they were more of a quick and convenient tool to break out for smaller quick jobs as to not drag out a cord to run a few screws. Now workers run them all day long. Myself included. Granted high powered tools still require the orange or yellow tail attached and stuffed into the wall.

We all do dumb things. I can vouch for that.........<> It's the frequency and repetition that catches up with you. Kind of like Russian Roulette. Eventually the price will be paid. I broke away interrupted and didn't do what I am so good at. No double check and check it again. The old carpenters saying comes to mind here. Measure twice and cut once. It was a nice reminder and luckily like you Dan no serious consequences.
 
Doing things like this with a pellet stove, is really not a biggie...
And any coal burners out there, will verify this...

Coal is a different animal than wood or pellets...
It is very slow to react to air changes, and you can kill
a coal fire very easy...
One way we liven up that fire that is almost out,
is to open the ash door, for a few minutes... the under fire air
gets REALLY rushing in, and will get a near dead fire hopping again..

I'll bet EVERY coal burner has done it.
Open the door, to get it cranking again..... but forget that you did,
and went to do something else.. Only to smell that distinctive "heat" smell,
that can only be realized from some 900° steel... glowing red stove pipe.
I've had mine so hot, the magnetic thermometer fell off the side of the stove..
Killed the magnet...

Dan
I used to live in a house with a coal stove, and I have done exactly this more than a couple times. Open the draft door to feed oxygen to the fire to get the new coals going...forget to close the draft door...later, walk into the living room to see the stove door almost cherry red. It is a very scary thing, for sure!
 
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It is a very scary thing, for sure!
I would say having a big pile of steel glowing like red light bulb inside your home would have a nice pucker factor included in that equation. I would venture to say it happens a lot or has happened a lot over the years. That is a very easy to overlook or take for granted situation.

I have zero experience with any coal type of heat but I know it can get very hot. Many more BTU's to be had. I have done something fairly similar but not really comparable with my OWB Outdoor Wood Boiler for the pellet peeps who don't venture to the forbidden forums here. Anyway, I left the door open after I loaded it up stuffing it full to basically do the same thing and get the wood rolling again giving it more air.

Well yes it did get some more air and start a big rolling fire. The fire was rolling so well flames were rolling out of the top of the chimney and the door. I had to get a long 2X4 to even begin to shut the door and still singed my hair, brows, and lashes. YEEE HAW! So I did get it shut and it piped back down.

It wasn't glowing red but melted some stickers and such off. This caught my attention more so than the little pellet stove incident days ago. All I could see was a huge raging out of control fire ball with an OWB somewhere in the middle. Not much fun but better than a glowing red unit and pipe sitting in the living room or basement.

So now that I have proven myself to be an IDIOT more than once. Therefore, I am qualified. You look back at stuff like this and laugh but please remember that you caught a good break. People tend to become comfortable slackers when they get used to things and no longer concerned about them as much. That's where you loose. I know we all love our fire boxes here but they can quickly and easily become your worst enemy and nightmare. Respect them seriously at all times.
 
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