Heat exchanger flow

Open system= push the water with the pump mounted at the boiler. Closed system = doesn't matter where the circulator is.

What are your temps at all those spots? Accurately speaking...

Can't discern much without that. A good IR gun & flat black spray paint would help.

Also uncertain what you're saying about the background pipe. A zoomed out pic of everything there might help.

Deja vu here - I assume you didn't flush/clean the HX yet like you said you were going to do in your other thread? All the exposed copper will also lose heat.

As far as losing temp between boiler and house the answer is no, Btus dont just disappear because water is moving one way or another. BTUS are lost through an exchange somewhere. You said you are losing 20 from boiler to house but have no way to measure that? How do you know you are losing that. We do need all the numbers(temp at boiler, temp entering house, temp entering hx on both sides, temp leaving hx on both sides). If you are really losing 20 from boiler to house that means your underground lines have ground water touching them and you are sending all your heat into the ground. Yes if the pump is pumping that way it should not be, flip it over, you can do that right now without a problem.

Similar to thermopex? What is it exactly? A picture of the product would help. How are you measuring temps? If you losing temp between boiler and the houses and temp is accurate then your lines are losing it.

Mismatched flows across the HX could cause what you might think is a heat loss - but heat is not being lost, it is just not being transferred as good as it could be. Imagine the Garn side pumping at 100gpm, and the house side pumping at 1gpm - not much heat would make it to the house, most of it would just go round & round the Garn loop.

Without accurate temp measurements everywhere (and subsequent other data, like head loss & flow rates) - you just can't tell where heat is or isn't going.

counter flow through the Hx, looks like you have that correct.

A simple digital thermometer from the hardware store with a sensor is adequate for temperature measurement. Wrap pipe insulation or a rag around the sensor for best accuracy.

Azel has a handy dual thermometer, battery powered and it reads out delta T. Amazon could have one to you tomorrow

that looks like a pretty tight mesh for a Y strainer? Although there should not be that much gunk inside.
What type of water was the system filled with? Could be crap that was put in the system at first fill?

Some of the treatment chemicals that they put in public water these days can create sludge at high temperatures.

If it keeps reoccurring have the water tested to see what is going on, scale or sludge effects the efficiency of all,the components in the system, as you have discovered

I was pretty sure that would be the issue, how long has it been in service to get that way. It looks like anode debris. Not sure if you have your water tested but as bob suggests, treatment chemicals, hard water precipitate and the city water chemicals under heat can be factors also. Last summer I drained and cleaned garn, removed a 5 gallon pale of anode debris, mind you that represented 2 sets of rods. Used precision chemicals products and guidance. I have y strainers on both supplies on the hx, at this point checking the strainers shows all is good. While your friend sweating pipe, you might think about isolation valves at the hx, it will make future checking painless.

Woodfarmer1 said:

View attachment 192528
Top left is cold from house
Top right is cold to boiler
Bottom left is hot from house
Bottom right is hot from wood
Bottom pipe in background comes from the boiler hot, however it is pumping to the top right labelled cold to wood.
Essentially it's plumbed backwards?
Would this result in a loss of 20* from boiler to house?

Click to expand...

Looks like you need to change some of your fitting around for maximum efficancy.
I was told to hook mine up....
Top left hot to house
bottom left cold from house
Top right hot from boiler
bottom right cold to boiler.
The reason i was told was heat rises cold falls. So the way yours is plumbed, when you are removing the heat from your boiler water in your case you are then having to work against the laws of thermodynamics because you are forcing cold water against the way it wants to go.You are cooling your boiler water in the heat exchanger so it will want to fall naturally,but in your system you force it up
And when you add heat to your water from the house you are forcing it to go against the flow again,because it will want to rise when you add heat.
That may not account for the loss you are seeing.But it would help in efficancy and it will still work to some extent when you are in a power off situation.

Bob Rohr said:

counter flow through the Hx, looks like you have that correct.

A simple digital thermometer from the hardware store with a sensor is adequate for temperature measurement. Wrap pipe insulation or a rag around the sensor for best accuracy.

Azel has a handy dual thermometer, battery powered and it reads out delta T. Amazon could have one to you tomorrow

Click to expand...

Actually there isn't any counter flow.That is part of an efficiency problem,and mat be part of the difference temps.
It will work like plumbed,but not to the maximum efficiency that it could.

The arrows on the wall next to it show counterflow. Is that not the way it is actually flowing?

If you like crunching numbers here is how you can determine the HX performance.

You need to know, or estimate flow rate on A and B side.

Just to be clear, here is a picture of proper HX installation.

Also a link to a free online sizing program. You could use it to confirm the capacity of your HX. The dimension and number of plates, even of it not the exact same brand.

Woodfarmer1 said:

I don't have any way to measure those at the moment.

Click to expand...

Here is a link to an inexpensive touchless infrared thermometer...you can probably get something locally if you look around. I use mine all the time.
https://www.loghomestore.com/1533-touchless-infrared-thermometer.php
Scotty

That screen looks just like mine did 2 seasons ago - Did a thread on it then. I believe that crud was the anode, as this fall [anode gone] the strainer was clean.