Rebuilding VC encore 2550

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Diabel

Minister of Fire
Jan 11, 2008
3,858
Ottawa, ON
Back in Dec. I picked up this stove basically for free (20.00 symbolic). I am thinking of putting it back in service. It took about 30min to remove the lower fireback (warped), inner sides, the whole refactory box (decent shape) & the cat (done), upper fireback (looks ok).
I cleaned it all up including a good vacuum, I put a strong light in the box & does not appear that there are any leaks on the outer shell.

Question: When you VC experts say "I rebuild these in 5hrs" (I believe Frank said this) do you take the outter shell apart as well to be recemented?

Even though I see no light coming through the shell I noticed that someone smeared cement on the seems (outside) of the stove in few areas. This tells me that perhaps there was a leak..., Also, this cement looks different from the cement used for re-gasketing (much harder).

Another thing I noticed is the primary air lever moves from 9 o'clock counter clock wise to about 12 o'clock.....& the little steel cable at 9 o'clock has some tension on it & at 12 o'clock the cable is totally loose...is that normal. My VC encore NC has the primary air flap right above the glass doors & I see it move when I play with the lever. But on this 2550 I do not even see the flap. The air flap must be somewhere else in the stove...

So, do I take the whole thing apart (outer shell) or just regasket the inner parts replace the cat & see what happens, given that I see no light coming through the shell seams.

Thanks
 
I would take it all apart, then rebuild... eliminate the messy seames, and you'll never have to second guess it.
 
ronsetoe said:
Your air opening is in the rear bottom of the stove. The cable can be tightened there and that should take up the slack.

Ron,

Are you referring to that little thermostatic plate at the bottom back of the stove?
 
I am surprised.....no scrap yard suggestions :)
 
ronsetoe said:
http://legacy.vermontcastings.com/content/support/manuals2.cfm?filterid=35
in 2140 and you will find it

look at page number 8 and you can see where it is. good luck

I see it now!
Thanks
 
So, it looks like the ONLY (1) suggestion I got is to take the whole thing apart. I suppose that is what I will be doing....
 
I have a 2 year old 2550 that shows a bit of white furnace cement at some of the seams, it came that way from the factory. Perhaps you are seeing something similar? As summit mentioned, only with a complete tear down and rebuild can you be 100% sure of your seams. However, given the results of your light test I would be tempted to re-gasket everything and run it as is and see how it performs. If it is leaking you can always tear it down later. Tearing down a 2550 and getting it ready for re-cementing is a long, tedious process. There are a lot of cement channels to be cleaned and prepped - not to mention the potential for snapping a few bolts during disassembly and the headache that brings.
 
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