Boiler insulation

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ISeeDeadBTUs

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I thought figuring out the steel was going to be the hard part . . .

I read somewhere that the GreenWood uses both Rockwool and Kaowool. Even though I have mine apart, I really know nothing about insulation.

Any help is appreciated


Jimbo
 
kaowool is rated to higher temps, easier to deal with, and stays in a cohesive mass better. Kaowool may be stabilized by the addition of rigidizer.

Rockwool is, I think- a better insulator, works up to pretty good temps (also known as accoustical fire batts), sound dampening, and pretty darned cheap. It falls apart when you look at it wrong, so it can be a mess.
 
In the GW design, the flame actually bounces off the insulation on the top. That gonna be a problem for either of these?
 
Of the 2, I'd use the kaowool for that, but is it a problem- I dunno. Are you sure it's not kaowool "board", rather than kaowool blanket?

This is like the baffle board in a wood stove. They use it for a target in some oil furnaces.
 
Nope, it's very definitly NOT board. Local HVAC suppliers are baffled when I ask for 2.5" rockwool blanket. . . I guess this will be another Net purchase . . .
 
The fire is touching the 1" roll material, check this part #93315k74 at Mcmaster-carr it comes in a 1" x 24" x 25' roll between this and the skin is the 2" mineral wool this crumbles easy pn 9328k43 at Mcmaster-carr
when i replaced mine I ordered 10pcs of the 2" and 2 rolls of the 1" worked well with a bit to spare for $350 to my door.

J =)
 
Very cool, thank you J :cheese:

Since I'm askin questions . . . if you put on new skins how did you attach the insulation to the skin?

Jimbo
 
welded SS hex head bolts to the inside of the skin.

Josh
 
I used the rock wool held on by bolts with fender washers screwed into nuts welded to the skin. Then used mechanics wire to criss cross between bolts. Worked very well, but as stated above....will fall apart is your not careful with it. Did my boiler for $68 with some left over.
 

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I used the rock wool held on by bolts with fender washers screwed into nuts welded to the skin. Then used mechanics wire to criss cross between bolts. Worked very well, but as stated above….will fall apart is your not careful with it. Did my boiler for $68 with some left over.

so your top is single layer and 2" thick? is there much heat loss when its up to temp?
 
I have used kaowool inside my boiler with no problems. Last night I glued 1/2 board to the inside of my firebox door using gasket glue-crack sealer. the stuff even stays white inside the fire box.
 
Jroz said:
so your top is single layer and 2" thick? is there much heat loss when its up to temp?

The material I have shown is 3" thick mounted to 3/16" top skin and you can hold your hand on the top when it's running full bore.
 
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