Splitter EMERGENCY !!

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wood-fan-atic

Minister of Fire
Oct 4, 2010
872
Long Island, NY
Using my splitter for 2nd time today. Used it for just a few minutes yesterday, when I got it, to make sure it worked. Now, I go out, start it up , and theres very little pressure. I know this sounds stupid- but could whoever have assembled the splitter installed the hydraulic oil filter backwards? Look at the pic. Shouldnt the flow arrow be pointing AWAY from the tank TOWARD the piston? This would cause the lack of power , would it not. I'm freakin out! I hope the machine isnt damaged. Help!
 

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Wouldn't the tank be on the return side of the piston? I'd have to look at mine when I get home, but I think it goes from the tank to the pump to the valve to the piston to the filter and back to the tank.

Possibly the system needs to be bled? Also is the system full? (or even charged?) I've heard that they only supply a minimal amout of fuild.
 
Greg H said:
Wouldn't the tank be on the return side of the piston? I'd have to look at mine when I get home, but I think it goes from the tank to the pump to the valve to the piston to the filter and back to the tank.

Possibly the system needs to be bled? Also is the system full? (or even charged?) I've heard that they only supply a minimal amout of fuild.

I believe you are correct. The return line flows to the filter from there into the tank.
I suggest checking the fluid level as well.
 
Filter is correct....fluid is filtered going back to the tank....check level and depending how cold it is where you are you should let it run for a bit before use to let the hyd oil warm up
 
Thanks for getting back to me so fast, all !! I decided to go over it like I was building it myself. Should have done that from beginning!! I tightened up everything yesterday,and all was well. Today - no power. The filter IS correct. I think youre right, Greg, they did put fluid in it(I did check yesterday), but it was minimal. Perhaps their was some air in the line as well. I bled it off a bit, and let her warm up some (it was pretty chilly) and all seems fine now. My FIL's 27 ton Troy-bilt would rage right upon start-up, even in 10 °F weather, so I guess I just expected the same now. But she's brand new, and prolly needs a little break-in time. I'm keepin my fingers crossed. Thanx :)
 
You said a mouthful,Kenny. Aint that the truth?
 
Check your manual. There should be a procedure for purging air from a new/recently transported hydraulic splitter. It should be one of the initial steps before first use.
 
the arrow is to indicate flow direction. If it is a suction strainer, the arrow goes from tank to pump, (but it wil be a strainer element, not a filter, and NEITHER are recommended.)
If it is a return filter, as most are, the arrow goes from control valve towards tank.

I used a rental unit that had gotten water in the oil, which swelled the paper element, which was backwards, and had no bypass, and blew the can out. Moral: bad assembly at rental shop, and cheap paper filters. Double check all the asembly work.

To purge air, just cycle the cylinder but DON'T build pressure at end of stroke. You want the air purged out, not compressed in the end of the cylinder. If it is compressed, when you shift the valve to go the other way, that compressed air is connected to return line and pushes out a huge flow surge into return line. Can blow the filters or hose connections. No drama, just cycle it back and forth a few times and if the ports are up it will quickly purge out. If ports are on the side, takes more effort, but just keep cycling it with light loads

sounds like you are going again already.
 
Up and running- all SEEMS well. I'll know for sure tomorrow.
 
Wood just went out & checked mine. You are just fine. You probability had air in the system.
We put the 5 gallons of hyd. oil they supplied with the machine. I looked in the tank it was only about 3/4 full
in the middle of the safe level. The oil will need room to expand. Go split a couple cords & give us an update.
 
That is exactly how much they put in mine. I will pick up some more hydraulic fluid at work tomorrow. Thanx ,hoosier.
 
My splitter came from TSC prefilled to just about the low mark, maybe slightly below it. A half a gallon of hydraulic fluid later and it is about 1/3 the way up the ok mark. The Huskee came with a warning to not run it below 32 deg F with hydraulic fluid; it would need ATF to do that.
 
'Hydraulic fluid' is not one product with standard viscosity specs like ATF. There are various grades, the most common are ISO 32, 46, and 68. 46 is good all around, 68 for hot climates, 32 good year around with the bias to the cold. It is about like ATF. ISO 22 is cold climates only.

ISO viscosity grades are the viscosity only. The brand and quality of the additives and secret recipes vary. Generally, a good quality brand name works just fine. splitters are very simple and lightly loaded circuits.
 
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