Drying Wood Quickly Indoors

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pen said:
I think some folks are jumping the gun here. There simply is no quick way to dry wood w/out using a kiln.

If you think your house at 70 degrees w/ low air flow in the winter will dry wood well, try using a few 85 degree summer days w/ sunshine and wind.

You're way off, Pen. Is my scale lying to me? I can take photos each day if you want. I already took the MC of one split from the stack. Re-split it and used the moisture meter and it was down to 34% MC from a starting 56.5% MC four days before. Is my meter lying as well?

BTW my basement ain't no 70º, it's about 82-88º almost all the time, with the RH dropping way lower (27% RH tonight) than it ever drops to outdoors in the summer, with good air movement through the stack 24/7. My basement is a kiln right now.
 
sorry BK, should have been more specific--diffusion-limited rate of loss should go ~sqrt(time). (assuming diffusion inside the wood, and boundary layer in the wood that is thin compared to the split, i.e. quasi-planar)

looking at your data, _rate_ of loss at 1.0 day is ~0.47 lbs/day (to get a better estimate of the rate at 1 day age, take the loss from day 0 to day 2 and divide by two)
similarly, at 4.0 days age, _rate_ of loss is ~0.16 lbs/day, or less than half of the (estimated) rate after 1 day drying. Would have predicted day 4 rate to be 1/2 day 1 rate, day 9 to be 1/3 day 1 rate, etc. Could be measurement uncertainty or a bad estimate for the day 1 rate (surface moisture or bad interpolation).

It will be nice to see if the day 9 rate and the day 4 rate are in the ratio 2:3. I would predict the loss rate on day 9 to be 0.16*0.67 = 0.11 lbs/day
 
Battenkiller said:
pen said:
I think some folks are jumping the gun here. There simply is no quick way to dry wood w/out using a kiln.

If you think your house at 70 degrees w/ low air flow in the winter will dry wood well, try using a few 85 degree summer days w/ sunshine and wind.

You're way off, Pen. Is my scale lying to me? I can take photos each day if you want. I already took the MC of one split from the stack. Re-split it and used the moisture meter and it was down to 34% MC from a starting 56.5% MC four days before. Is my meter lying as well?

BTW my basement ain't no 70º, it's about 82-88º almost all the time, with the RH dropping way lower (27% RH tonight) than it ever drops to outdoors in the summer, with good air movement through the stack 24/7. My basement is a kiln right now.

Exactly, it's still way too wet to burn! Is what you are doing better than nothing to get it dry? Yes. But it's pointless if the wood was seasoned properly in the first place. Have any ash in that pile? What a mess you will have when the bark borers come out of it! (trust me, i've made this mistake before).

My bottom line, how long and under what exacting conditions in your basement will it take for your firewood to get down to a % moisture so that it's actually acceptable to burn? I'm not denying that it's drying, just saying you haven't gotten to the promised land yet and therefore I think it's too early for people to be making conclusions based on this data since your wood, while being drier, is not dry enough.

pen
 
I"m doing the `first year heating with wood getting by' thing, and was trying to dry out wood enough to burn that had gotten soaked in a (three-day!) winter rainstorm. Some of it had probably been dampish before that because of the punk layer. Then one day I looked at one of these pieces I was trying to dry inside, and realized two things: one of my reasons for having a woodstove was to help reduce the humidity in my house, and bringing in wet wood wasn't helping with that goal. The second realization hit me because a piece of bark dropped off and I looked at the squishy mess underneath, and realized that I'm bringing in a ton of mold spores with this wetish wood, and that's not a great idea either, particularly since the drying-off place is the sunroom, where most of my cherished greenery lives. That chunk of wood, along with its damp breathren, went back outside to dry and burn on chilly days next summer or fall. Thus endeth my drying-inside experiment. Fortunately, I've found better wood underneath the damp stuff, so my heating-the-house-with-what-I've-got-on-hand experiment continues.
 
Battenkiller said:
My basement is a kiln right now.

So how does the rest of your process work? Have a bunch of trees outside a basement window that you cut, split and toss in a few days before you need them? Or split them in the spring and finish them up in the kiln in the days before they become fuel for the kiln? I would love to be able to go from heap to kiln to stove. Would save a lot of time and energy.
 
I always like dry time info but how many kw-hr.are you using that proper planing and mother nature would take care of.Wood-fired kiln,yea lets burn wood to dry wood.
 
Although I have experimented with quick drying a couple of bits of birch near my fire, I would be a bit cautiousof bringing a load of wet wood into the house because all that moisture is going to go somewhere, either on the windows, behind some cupboards, or somewhere where you will end up with mould.

It's a brilliant graph though, I would be curious to see one for a split laying outside in a woodpile on a few sunny breezy days in July, and as a comparison, a whole length of wood uncut, just to show how little wood does season before it is cut and split.

Studying wood drying is actually much more interesting than watching paint drying.

I just have to convince mrs woodchip :)
 
woodgeek said:
sorry BK, should have been more specific--diffusion-limited rate of loss should go ~sqrt(time) Would have predicted day 4 rate to be 1/2 day 1 rate, day 9 to be 1/3 day 1 rate, etc. Could be measurement uncertainty or a bad estimate for the day 1 rate (surface moisture or bad interpolation). I would predict the loss rate on day 9 to be 0.16*0.67 = 0.11 lbs/day

I see what you're saying. You're talking about Fick's Laws. I wouldn't expect this process to rigidly adhere to a diffusion function, at least not in the beginning. There are too many variables when water diffuses through a non-homogeneous porous media. Biggest one I can think of is the difference between diffusion rates along the grain and across the grain. Water moves along the long grain of the wood 10-15 times faster than it does across the grain. As well, water diffuses across the tangential plane slower than it does in the radial plane, and this split is not quite square in cross section. It's pretty funky, with a small crotch at the fat end.

Then there is the difference between the movement of free water and bound water to consider. Most of the free water left the wood pretty quickly, I imagine within a few days. As long as the wood is at least 28-30% MC in the middle, there will be a combination of free water and bound water. The outer parts of the split are much drier, so there is no free water left there. Free water is able to move faster because it doesn't have to break the hygroscopic bonds that the bound water has to. That should actually increase the steepness of the diffusion gradient until it has all moved out of the intercellular spaces, at which point I expect an even slower removal of the bound water to occur.

Lastly, as the wood shrinks as it drops below the fiber saturation point (FSP), the pores in the wood will get smaller and constrict the movement of the bound water molecules through them. This will cause a further slowdown of the drying rate.

So, expect some very rapid drying in the beginning, then maybe it will dry in a slower but more predicable fashion. I'll try to include a formula in the spreadsheet for computing the diffusion-limited rate of water removal and compare it to the actual rate, and then graph them out to see where and how they deviate.


It's possible that I could have made an error while computing the starting MC, but I was extremely careful and triple checked everything, so I think this is unlikely. However, the remainder of the split has sat in the same position on my scale since day one. That's the only thing I am measuring at this point. The scale is an old but very accurate analog one that is very easy to read, and I used formulas within the spreadsheet to do all the calculations to convert the weights to decimal format. You can see the wisdom of doing this when you notice that there is a difference between a few of the weights in my first post and the ones in the spreadsheet. They were ones that I calculated quickly on my TI-85, and I must have made an error on them (probably rounding error). Not the case with the figures in spreadsheet, which is dead on and calculates everything to several places before rounding to two decimal places at the end.

After doing this successfully for about 20 years now, I think it's going just about the way I thought it would. Somewhere before 21 days I predict that the curve will creep cross the 20% MC wet-basis line and it will be as dry as the high end MC of the wood used in the EPA testing procedure and be perfect for the stove. I've never measured both the MC and the daily drying rates before (although I have used the scale before to let me know when the wood drying had come to a near standstill), but three weeks has always led to a very superior product for me on all but the most recalcitrant woods.
 
snowleopard said:
The second realization hit me because a piece of bark dropped off and I looked at the squishy mess underneath, and realized that I'm bringing in a ton of mold spores with this wetish wood, and that's not a great idea either, particularly since the drying-off place is the sunroom, where most of my cherished greenery lives.

Yeah, never bring in really punky wood to do this with. I've done it before and it's not a bright idea. Given enough time, that punk can get so dry and light that it just blows all over the room every time you touch it, creating a major fungus hazard. Also, the dessicated punk layer is extremely flammable. One spark could set the whole stack ablaze. The wood I move in en masse like this has been cut and split in late fall or winter. Bugs, peeling bark... any questionable wood stays outside where it belongs. If it's really bad, it goes into the fire pit in the summer.



JeffT said:
I always like dry time info but how many kw-hr.are you using that proper planing and mother nature would take care of.Wood-fired kiln,yea lets burn wood to dry wood.

Ain'tcha reading? It is a wood-fired kiln, powered by my VC Vigilant while it heats my home. ;-) Cost of running the fan is negligible. Anyway, it helps to move the air near the stove, so it actually is nothing everyone here hasn't been advised to do for improved heat circulation.



woodchip said:
I would be a bit cautious of bringing a load of wet wood into the house because all that moisture is going to go somewhere, either on the windows, behind some cupboards, or somewhere where you will end up with mould.

Doesn't happen if you do it in the dead of winter. The moisture-hungry wood in your home sucks up that moisture like a sponge, with no chance for it to condense anywhere. Two-three days of some minor condensation (frost) on the windows, then it's off to the races. No time for mold to develop, and the windows will be too cold anyway. In 20 years, I've never seen a trace of mold on anything but a spot or two of mildew on the occasional split. Both air-dried firewood and that "kiln-dried" stuff at the supermarket is usually a lot more of a mold risk in the home. The relative humidity in my basement was only 40% at the highest (the day after I moved the wood in). Next day 35%, then 34%, then 30%, etc. All too low for mold to grow.



SolarAndWood said:
So how does the rest of your process work? Have a bunch of trees outside a basement window that you cut, split and toss in a few days before you need them? Or split them in the spring and finish them up in the kiln in the days before they become fuel for the kiln? I would love to be able to go from heap to kiln to stove. Would save a lot of time and energy.

Like I mentioned above, the wood is cut and split by a commercial wood vendor just before I begin to dry it. Ain't ever gonna be wetter that that, but it really doesn't make much of a difference. The slow part is always getting it from the FSP (~30% MC) down to burnable wood. The first part goes quickly at any starting moisture content.

By putting all that wood into a gigantic heapen-hausen, you are doing what most large commercial kiln-drying operations do by pre-drying the wood. You will save about a week or so over my method, but you will run a slightly greater risk of bringing unwanted strangers into your home (bugs, mold, hobos, etc.). In general, though, you should be fine. BTW the process won't work well until the outside air gets very cold and has very little water in it. When you draw this dry air into the home (by burning your stove, or just natural air infiltration) and heat it up to living temps, the relative humidity of the air plummets.

By putting it in the same room as the stove, you are elevating the temperature to a much higher 24-hour average than at any time during the course of the year. In the height of summer, the RH will rise to near 100% most nights, effectively halting your wood drying, even setting it back for a few hours every morning until the dew evaporates. This process beats that all to hell. In fact, the daily average RH for out area is something like 75% RH. Give 20% RH, steady temps in the 80s, and constant breeze a try and see what happens. :coolsmile:
 
BK - cool stuff! I like the idea of regressing MC as a function of wood mass. My only problem would be knowing which splits came from the same tree (i.e. started at an assumed equal MC per unit mass) for the periodic determination of MC. In other words, you'd need to have a regression equation for each cohort of splits that originated from the same tree. Your situation of having a large group of splits from the same tree will allow a cool look at how well a linear regression fits a typical year of seasoning for that black birch. I wonder if you'll find the drying process to become non-linear under natural drying conditions (drying faster during some months vs. others - I'm guessing so). I have enough wood now that I know it'll be seasoned by the time it hits the stove, but this kind of stuff is fun! By the way, I'm heading out tomorrow or Tuesday to tackle a nice cluster of black birch at my work - looking forward to it! Love black and yellow birch - I leave white and gray for shoulder season. Cheers!
 
Battenkiller said:
In 20 years, I've never seen a trace of mold on anything but a spot or two of mildew on the occasional split. Both air-dried firewood and that "kiln-dried" stuff at the supermarket is usually a lot more of a mold risk in the home. The relative humidity in my basement was only 40% at the highest (the day after I moved the wood in). Next day 35%, then 34%, then 30%, etc. All too low for mold to grow.

You would hate our winters then.

Usually 3 months of 95% humidity outside, and struggling to get below 60% inside, damp everywhere.

Current humidity as an example....... 96% humidity outside and 89% humidity in our bedroom, 80% in the lounge.

That's why so many people over here have rheumatism problems, including me :)
 
BK--

The anisotropic diffusion shouldn't change the rate vs time dependence (theoretically, of course), and the funky shape should not be a problem either, so long as the thickness of the dry layer is less than the split radius. Of course, after a couple weeks, I expect that will not be the case, and the rate will drop through the floor relative to the sqrt(time) prediction--also a nice way to know when you are done.

I will think about free/bond water some more, but I have always assumed that water moves b/w these populations freely/quickly compared to later diffusion. Theoretically, could create an isotherm/phase change front, but I don't think the binding is THAT strong.

I can buy 3+ weeks in a hot dry basement will do the trick.

Perhaps you might want to summarize the point for other readers thusly:

1) The wood drying process slows dramatically as it proceeds, in a diminishing returns sort of way, inside or outside.
2) If you find wood takes x days to dry in some circumstance, half of the drying or more might occur in the first x/4 days--naturally leading to arguments on the board about how long is long enough b/c a small difference in final dryness can lead to large difference in drying time required.
3) If you need the humidity anyway (requiring useful BTUs) and mold/bugs are not a problem, drying wood indoors in the winter is about 5-10x faster than doing it outdoors, but still takes weeks, not days to 'complete'. Personally, I often end up with wood that has been drying outside for a few months, and is 'halfway there'. I find after two additional weeks inside (not a huge amount as I am a WE burner), and it burns exactly same as wood that has been seasoning outside for about a year (ash), in my non-EPA POS stove. The half-seasoning outside takes care of the bugs--the rare moldy piece (I dry under cover) is chucked in the stove.
4) Putting wood close to the stove might further cut the drying time, but at distances/temps respecting combustion clearances you still need >1 week, not hours or days. The limited space this close to the stove makes this approach a PITA, and of dubious safety, relative to having a somewhat larger store away from the stove, but still in a heated, ventilated low RH part of the house. Reports from users about the benefit of stove drying wood are seeing effects from removing surface moisture only, or drying out a thin layer around the surface (helping take off). BK and I are talking about getting the wood to a point equivalent to months of seasoning outside--through and through.
5) These gen'l findings summarize numerous more or less careful expts of this sort reported on this board over the years, conducted with scales and moisture meters, etc. but YMMV.
 
Woodgeek, nice summary for the rest of us. So, if you don't have a place inside to store a cord plus of wood at 80+ breezy conditions and need dry wood to make your stove operate properly, this might not be the best way.

Battenkiller said:
SolarAndWood said:
So how does the rest of your process work? Have a bunch of trees outside a basement window that you cut, split and toss in a few days before you need them? Or split them in the spring and finish them up in the kiln in the days before they become fuel for the kiln? I would love to be able to go from heap to kiln to stove. Would save a lot of time and energy.

Like I mentioned above, the wood is cut and split by a commercial wood vendor just before I begin to dry it. Ain't ever gonna be wetter that that, but it really doesn't make much of a difference. The slow part is always getting it from the FSP (~30% MC) down to burnable wood. The first part goes quickly at any starting moisture content.

By putting all that wood into a gigantic heapen-hausen, you are doing what most large commercial kiln-drying operations do by pre-drying the wood. You will save about a week or so over my method, but you will run a slightly greater risk of bringing unwanted strangers into your home (bugs, mold, hobos, etc.). In general, though, you should be fine. BTW the process won't work well until the outside air gets very cold and has very little water in it. When you draw this dry air into the home (by burning your stove, or just natural air infiltration) and heat it up to living temps, the relative humidity of the air plummets.

By putting it in the same room as the stove, you are elevating the temperature to a much higher 24-hour average than at any time during the course of the year. In the height of summer, the RH will rise to near 100% most nights, effectively halting your wood drying, even setting it back for a few hours every morning until the dew evaporates. This process beats that all to hell. In fact, the daily average RH for out area is something like 75% RH. Give 20% RH, steady temps in the 80s, and constant breeze a try and see what happens. :coolsmile:

So, draw the dryest air of the year in which for us in upstate NY is when we want to burn anyway, heat it up and blow it across the splits until the RH of the room gets down to X%? If you are not heating from your basement and essentially creating the kiln like conditions anyway, is there another option? Something like instead of adding a stove to the basement, add an air furnace and direct the plenum into a pair of cord or so sized wind tunnels? Then, keep track of the RH of the box and wait until it gets down to X% before switching the output of the furnace to the other box? Maybe put a filter on the far end of the box from the plenum output to catch any potential nasties?
 
SolarAndWood said:
So, draw the dryest air of the year in which for us in upstate NY is when we want to burn anyway, heat it up and blow it across the splits until the RH of the room gets down to X%? If you are not heating from your basement and essentially creating the kiln like conditions anyway, is there another option? Something like instead of adding a stove to the basement, add an air furnace and direct the plenum into a pair of cord or so sized wind tunnels? Then, keep track of the RH of the box and wait until it gets down to X% before switching the output of the furnace to the other box? Maybe put a filter on the far end of the box from the plenum output to catch any potential nasties?

First off, you can't monitor this process merely by watching the RH in the room. In my case, the wood is keeping the RH up, and as it dries there will be lees humidification going on. I didn't mean to imply that they would necessarily follow the same curve, just noting how it is following along so far. There is absolutely no one-to-one relationship between the RH in the room and the MC in the wood in the room. Given enough time, the wood would reach a EMC of about 6% MC at 30% RH and an ambient temperature of 84ºF. In fact, right now all of the wood in my shop that's not firewood is so low in MC it won't even register on my meter, which means it's below 6% MC, even though the RH in the room is hovering around 27%.

At some point the RH won't go down any further (I threw out the 20% RH figure off the top of my head), but the wood will continue to dry, although at a progressively slower rate. This is because the remaining water in the wood won't be enough to compensate for the natural air infiltration rate in the home. If my home was tight enough that air infiltration was minimal, I wouldn't do this indoors in the first place. Nor would it be very effective, since the rate of dry outside air entering into the home would not be enough to get the low RH I am seeing here.

FWIW I think running a furnace to add heat in order to dry firewood seems extremely counter-productive to me. You will lose way more than you gain in increased burn efficiency in the stove. My place is custom made for this technique. Smallish home, walk-in entrance to the basement, workshop in the basement with stove added, etc. With the amount of wood you use, this would be more trouble than it's worth. Best bet would be to build a 1-2 cord enclosed shed. Insulating it will help keep temps up. My best friend oversees a propane-fired firewood kiln operation. They use old reefer truck boxes (not the kind of reefer I used to weigh on the triple beam) to conserve on the amount of propane used. Just make sure it's leaky enough to allow the dry outside air into it and the moist air to exit it, that's critical to getting the fastest drying rate. Heat it with an old box stove you got on Craig's List for $50 or so. Get it ripping and start tossing in the green wood. Add a couple cheap fans, and friend... you in bidness!

Oh... I just looked at the scale and the split is now down to 8 lbs, 12 oz. It has lost 47% of the water it originally had in it, and is now down to 23.6% water by weight. Tonight at 9 PM it will have been down there one week and it's already burnable.
 
woodgeek said:
The anisotropic diffusion shouldn't change the rate vs time dependence (theoretically, of course), and the funky shape should not be a problem either, so long as the thickness of the dry layer is less than the split radius. Of course, after a couple weeks, I expect that will not be the case, and the rate will drop through the floor relative to the sqrt(time) prediction--also a nice way to know when you are done.

I will think about free/bond water some more, but I have always assumed that water moves b/w these populations freely/quickly compared to later diffusion. Theoretically, could create an isotherm/phase change front, but I don't think the binding is THAT strong.

May be one of those times when theory don't quite explain everything? :smirk:

I think the main thing driving the more rapid removal rate in the beginning is that most of the free water evaporating from the end grain should be getting to the surface via capillary action rather than by diffusion. This is a much faster process for bulk flow in wood. Whatever the reason, the weight data for the test split is good, I can assure you. There has to be some explanation why it dried slightly faster at a time when the RH was actually higher, but I do know there was no extra water on the outside at all. This was cut and split right after it sat on the header for a week so during a dry spell we had, and I brought half of it in right away after the delivery. The test split was taken from outside the following day, after a long, clear windy day. The outside was essentially as dry as you will see for freshly split wood.

I think it's much more important to examine the drying rate at the end of the process. By taking careful note of the tail end of the drying water losses, it should be possible for anyone to tell when the wood has dried sufficiently just by taking regular weight measurements and looking at the slope of the curve. When the rate of weight change matches the rate gotten from the experimentally derived curves, the wood should by and large be ready to go, especially if drying at that point is strictly diffusion-limited. Of course, matching the experimental conditions might require a kiln in some locations. :coolsmirk:
 
Battenkiller said:
FWIW I think running a furnace to add heat in order to dry firewood seems extremely counter-productive to me.

Ha, it won't be a gas furnace. I need to add a burner to the lower level before it is going to be usable any way. Right now, the options on the table are a boiler or a second stove. But, it could also be a wood furnace. I'm not going to be heating from the lower level, so it won't be 80+ down there. But, if I directed all the output of the wood furnace through a box or two, I could probably keep the box that warm.
 
SolarAndWood said:
Ha, it won't be a gas furnace. I need to add a burner to the lower level before it is going to be usable any way. Right now, the options on the table are a boiler or a second stove. But, it could also be a wood furnace. I'm not going to be heating from the lower level, so it won't be 80+ down there. But, if I directed all the output of the wood furnace through a box or two, I could probably keep the box that warm.

That sounds more like it. Let me know if you decide to go ahead with it. I'd be glad to provide design input. In fact, I've begun an indoor firewood drying consultation firm. Go to "BattenKilner.com" to see our list of services. ;-P
 
Quick update...

Week One ended yesterday at 9 PM. Wood was down to 8 lbs, 11 1/2 ounces. Drying is slowing to a crawl. Lost another ounce today, so it's at 22.7% MC wet-basis. Look at the graph. As it drops below 8 lbs, 6 ounces, it will cross the 20% line. Any guesses when that will be?

BTW the stuff is burning unbelievably! Because the outside of the splits are so dry (~12-14% MC), it lights right up, and then goes on to get the stove hotter for longer than any wood I've used so far this season. I split some of the smaller splits (4-5 pound range) and they are about 24% inside, 10-12% on the outside. I toss them right it, they are like stove candy.

It is a rare treat for me to be able to burn straight black birch. It's as good as it gets, both in the intensity and the length of the burn. Not too many coals, either... unlike black locust and hickory.

And the best part of all? It went from the log to the stove inside a week. :)

11.gif
 
Battenkiller said:
Any guesses when that will be?

I'm not sure it matters. You took a year off in a week and it was a week in January. That curve has to get pretty flat pretty quick doesn't it?
 
I got curious and looked up the heat of vaporization for water -- 970 btu/lb., and found a table of cord weight and "excess moisture" (above 20%) for red oak. From these figures I get a total of about 1.13M btu to get a cord down to 20% MC, compared to 24M btu energy content. So drying wood this way takes about 4.7% of the btu/cord, which isn't huge. But you're still evaporating 1165 lbs. of water in your house.
 
KWillets said:
I got curious and looked up the heat of vaporization for water -- 970 btu/lb., and found a table of cord weight and "excess moisture" (above 20%) for red oak. From these figures I get a total of about 1.13M btu to get a cord down to 20% MC, compared to 24M btu energy content. So drying wood this way takes about 4.7% of the btu/cord, which isn't huge. But you're still evaporating 1165 lbs. of water in your house.

That's a very insightful point. By drying the wood inside, wood is being burned to dry the wood, instead of solar energy. So drying indoors lowers the wood's net energy output by the heat of vaporization--the net energy is the same as if the wood were never dried. Very perceptive!
 
The other place wood could be dried quickly is to make a solar kiln using an open polythene tunnel which would get the airflow and also the additional solar heat.

The sun warming the air inside the tunnel would reduce the humidity, and the moisture would be taken out of the wood by the continuous drier airflow.

I'm going to try building one, after all, even if it's not that efficient, any improvement is a bonus if it's free.

Almost like a simple diy solar heater for your house. You increase the BTU content of your wood using natural means, and utilise the increased power output in your house.

Who's going to turn down free BTU's :)
 
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