Pellet Boilers.... Where are you????

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fireguy976 said:
Just wanted to add an update,

been looking at the Central Boiler company, they have a varierty of products including a pellet boiler. My cousin who has an outdoor wood boiler did some asking and the dealer he used for his old machine (not a Central BTW) says he has heard good things about them.

The Pellet Boiler is their Maxim series, and one of the features I like about it is it auto ignites with the help of a propane BBQ cylinder.

http://www.maximheat.com/

Nice video on their site re the Maxim and its hook up.

Ill keep posting as I find out more, but these look to be worth further investigation.

Cheers all,

Ken J

You might want to check out iburncorn.com
Some maxim threads in the old forum under other manufactures

Some use corn and some pellets.

Tim
 
Those VIGAS are like candy in a window
 
fireguy976 said:
Sting said:
Those VIGAS are like candy in a window


Ok Im lost with that one,,,

do you have experience with them?

KJ

it was sort of a lament from a guy with shallow pockets - more appliance than I can afford
 
Last Fall I converted my Hoval ZKT to a pellet burner using a PellX 20KW burner conversion. The original Hoval was a 30 year old multi fuel boiler made by Gustav Ospelt Hovalwerk AG In Liechtenstein. When I bought it I was told that I could heat with anything-Oil, Nat Gas, Liquid Propane, Wood, Electric or Coal. I don't think that Wood Pellets were even a gleam in the eye of the manufacture. For the switch I made two adaptor plates so I can switch back to fuel oil in 10 minutes if necessary. It think has a 150 gal of heating hot water and 50 gal of domestic hot water, with 5 zones of baseboard heat. Over the years I have used fuel oil for the whole year going through 1200 to 1500 gals per year. I priced Fuel oil yesterday at $3.399 per gallon. That’s $4,078 to $5,098 per year in today’s prices. Several of the years I used a mix of Coal in the late fall, after temperatures were below 35F, winter and early spring switching to Oil for the rest of the year as I used this for my hot water all year. I would usually go through 4 tons of coal (say $980) and 450 gal of oil (say $1,500). I started using pellets in September and I have used 6 Tons or $1,580 so far this year. On the very cold weeks I will go through 1 ton in 2 weeks.

The Hoval that I have was a perfect unit for conversion. What I have found out is that I need to clean the burner every 1000# of pellets burned and clean the boiler every ton of pellets burned. This requires that you can gain access to the fire box and heat exchanger. My Hoval has a swing open door that opens up the front of the unit for cleaning. I then use a small shovel to clean the ash off the bottom of the boiler and a brush and vacuum to clean the heat exchanger (after it has cooled off). I spend about 10 to 15 minutes to clean the burner and half an hour to clean the boiler.

The PellX unit comes complete with the control box that allows you to adjust several functions to get the proper burn. I can adjust the amount of pellets feed rate for start up, pellets feed rate to operate, fan speed and the temperature on the high limit as well as 4 start up temperature options based on the high temperature shut off. An auger is included that is about 1.7 meters feet long. The unit also includes a temperature sending unit that needs a well in the boiler for shut off temperature. I did need to buy a safety temperature shut off as a safety back up. (this has never been triggered) The burner has a high temperature shut off on the pellet inlet stack. (this has shut the unit down three times when I have not cleaned the burner often enough.) The PellX unit is self lighting, self shut off, self feeding and somewhat self cleaning of the burner.

My useage bin holds 1 ton at a time. I built mine out of plywood on legs with tin for the bottom to help the pellets slide down to a 3†pvc toilet fitting that goes into a 3†pvc “Yâ€. I used a 45 degree “Y†unit that drops the pellets into the straight part of the “Yâ€. This allows me to remove and replace the auger if needed while the bin is loaded. (it comes out easy but need some fooling with to get back in)

My plans are to make my own pellets starting this spring. I have found a supply of product and plan to process and produce about 600# every hour. But that is another story. Let me know if you are interested. Let me know what you think.

The Pellx conversion unit cost $3,275 and in my case will pay for itself in less than one year compared to the cost of oil. This is not for everyone as you need the proper boiler and first hand knowledge of your boiler as well as allowing some time to service the unit. For me the time to clean is far less that the time I was spending heating with coal.

You can leave me a message with questions.
 

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All,

Just joined, looking into doing this with next year's tax refund. Looking at options right now. Questions I have:

Is the Maxim from Central Boiler an outdoor or indoor unit?? Looks like indoor, but on their site it says outdoor boiler.

I'm looking at this unit from Harman, anyone have any experience with it?
http://www.blackswanhome.com/product/hydroflex60-pellet-boiler

Also, anyone know dealers that will finance? I've seen a couple, but that is all.

-Andrew
 
astock1977 said:
All,

Just joined, looking into doing this with next year's tax refund. Looking at options right now. Questions I have:

Is the Maxim from Central Boiler an outdoor or indoor unit?? Looks like indoor, but on their site it says outdoor boiler.

I'm looking at this unit from Harman, anyone have any experience with it?
http://www.blackswanhome.com/product/hydroflex60-pellet-boiler

Also, anyone know dealers that will finance? I've seen a couple, but that is all.

-Andrew

Outdoor.
 
the Harman is the only that has a self-ignitor.
EcoBoilers also have automatic ignition, and like other pellet boilers, can be paired with existing oil or propane boilers. The wood pellet boiler becomes the primary heat source, while the oil or propane boiler becomes the back-up, or in the case of very large heat-loads, the supplementary heat source.

I'm attaching an image of a chart of wood pellets prices vs. oil and propane prices. Prices are different everywhere you look, but this chart lets you see how much the discount is where you are. Multiply your heating costs by the percentage discount on the chart to approximate how much you can save annually. In most cases, it's somewhere between $1,000 and $2,000 a year. I hope the image is readable.

Code:
http://www.ecoheatsolutions.com/fuelpricecomparisons.html
 

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Do you have that spread sheet with Natural Gas on the left?
 
Here's a chart with Natural gas prices compared to wood pellets, and Kerosene prices compared to wood pellets. Natural gas is very cheap now, and therefore it's hard to make an economic argument for switching to wood pellets. Kerosene is expensive compared to wood pellets, so switching to wood pellets is much easier to justify.
 

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Our Propane is under $2.5 a gallon, for now anyway.

The tricky bit is knowing what future prices over the life of the Boiler will be.

Then there is efficiency ratings. These charts assume the same level, whilst it would be reasonable to assume that any given new gas boiler will be more efficient than a comparable pellet boiler.

I assume they would be connected to a similar delivery system, forced air, under floor etc so you could ignore that.
 
Propane prices have increased a little more than 9% per year for the past 12 years! That trend may moderate as people find alternative fuel sources, but depletion in North America, and increased demand overseas should keep the trend going up. Even with propane at $2.50/gallon, wood pellets are much less expensive.

Thermal efficiency is higher with new propane appliances, but usually not as high as advertised. If the heat emitters require high temperatures, these boilers will not condense the flue gases, and so they won't achieve the high efficiencies they're rated at.
 
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