Why Not to Run a Dull Chain

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Eric Johnson

Mod Emeritus
Nov 18, 2005
5,871
Central NYS
If freezing weather ever arrives this year, any mud, dirt or other abrasive, foreign crud frozen to the bark of any wood you're cutting is going to act like concrete or granite boulders on your chain. You will be truly impressed with how quickly your chain becomes virtually useless under these conditions.

At that point, the question becomes whether or not to keep cutting to try to get through this tank before tackling the tedious job of restoring the edge to your cutters. You might say, "well, hell--the chain is already dull, so what harm is another ten minutes worth of cutting going to do to it?

The answer is: plenty.

Aside from the fact that cutting with a dull chain puts extra strain on the saw's bar, the sprockets, vibration dampening, your arms, etc., cutting with an already-dull chain puts a tremendous amount of extra wear and tear on the chain. That's because as the angle of attack becomes blunted, the blunt area begins to grow at an alarming rate as it hits the wood, which is, after all, an abrasive. Remember that your saw is running at around 15,000 rpm, which means the chain is really moving.

And of course, an extra-dull chain takes much longer to restore than one that is simply dull or--better yet--one that's still sharp. And even if you are able to get it sharp again, the rakers will be so far out of whack that it may never cut again.

Whether you've hit something or simply feel the chain starting to lose its edge, always stop immediately and sharpen the saw. By putting off the inevitable you not only make it more difficult for yourself, but you actually make things a lot worse in a short amount of time.

In short, you have nothing to gain--but much to lose--by running a dull chain. At minimum, you should be filing your chain after every tank--and more often than that if it needs it.
 
Good advice
Since I started following the touch up every tank routine cutting, bucking and even stacking has become less of a task and dare I say more enjoyable
 
Good post Eric..

Nothing worse than cutting dirty frozen wood..Especially the first time you do it and don't realize WTH is going on...It doesn't take much at all...Best off waiting until it thaws because you will do nothing but burn through chains and files...Glad those are memories from long ago....
 
I wondered why it took so long to cut those railroad ties up for my garden landscaping :)
 
Vintage 181 said:
Good post Eric..

Nothing worse than cutting dirty frozen wood..Especially the first time you do it and don't realize WTH is going on...It doesn't take much at all...Best off waiting until it thaws because you will do nothing but burn through chains and files...Glad those are memories from long ago....

There is one thing worse... having log length wood delivered... and attempting to buck it to firewood length in your driveway. Asphalt takes the SHARP right out of a chain. ;-)

Stopping and resharpening immediately is the only possibly move. Like Eric said - Not resharpening will not save time. You'll cut way slower, and you'll still need to sharpen later!

Admittedly, I got a lot more practice sharpening than I would have liked, but I can now hand sharpen almost as quickly as I can swap a chain!
 
Turner-n-Burner said:
Admittedly, I got a lot more practice sharpening than I would have liked!

Haven't we all!
 
I don't seem to get a sharp point at the tip of the cutter like I would have thought that there should be.
 
I use a chain sharpener attachement for my dremmel. Was like $12.00, works great.
 
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