Ok, using a new Stihl Moisture Meter, I got 6 readings from the inside of 6 pieces of wood, split immediately prior to readings. They were, highest to lowest: 18%, 17%, 16%, 15%, 13%, and 13%. I think it's safe to say it's not the wood.
I'm afraid you may be right. I'm afraid the engineering was just not up to par back in those days. Painful to hear, as I wanted this exact model and searched for a while to find it. Love the look.
I'll get some temperature readings next fire. They will likely be low, as I don't get a good hot fire unless I leave the ash door cracked, and I'm not going to do that for the test.
Since you don't have a major issue with creosote formation where the flue is protected, chances are the temperature of flue gases was just ok, until the rapid cooling of the exposed air cooled liner.
You should always be monitoring your fuel moisture content and flue gas temp anyway. Here's why;
It all starts with Hydrogen in the fuel. There is about 6% hydrogen in oven dry wood. The molecular ratio of hydrogen to water is 9. So 6%, or .06 X 9 = .54 pounds of water is created for every pound of oven dry wood burned. Moisture content of 25% would add another 1/4 pound of water for every pound of fuel in the stove.
When the flue gases drop below 250*f before exiting, the water vapor condenses on the flue walls allowing smoke particles to stick. This forms pyroligenious acid. Primarily wood alcohol and acetic acid. In liquid form, this is harmless. When allowed to bake on flue walls, this becomes the various stages of creosote.
A magnetic thermometer reads the outer surface temperature of single wall pipe, which is about 1/2 the inner flue temp. Notice the low "safe burn zone" will be about 250*f. This is actually 500* internal, assumed to cool back down to 250* before exiting. Since all venting systems cool differently, this is only a guide. Once you know the cooling of the system to the top, you can adjust airflow to maintain the minimum temperature required. This is ONLY while smoke is present, since that is the only time pyroligeneous acid is formed.
Notice the high "safe burn temperature zone" will be about 500*f. This is actually 1000* f internal, which is the high constant rated temperature of a Class A chimney.
With a newer stove, more smoke particles are consumed in the stove, making flue gas temperature less important. Manufacturers give the best placing of a thermometer on secondary burn type stoves, and catalytic stoves use an internal thermometer where the catalyst is active.