Classic Explosion

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Melbys

New Member
Hearth Supporter
Jan 5, 2009
1
Western Maine
My CB E-Classic had a violent explosion on New Years Eve.
Not the water jacket but within the forced air system. The night was cold, VERY windy and I have a large demand on my system. I first opened the firebox door and found the chamber to be about half full of burning wood. I left the door open for 4 or 5 minutes while filling wheelbarrow and then stove. By now fire is roaring from the wind. As I closed the door the unit blower shut off on temp (mine is set for a high of 185). Re-thinking the situation I decided that I could most likely get a few more sticks of wood into the stove and reopened the door to feed more in, having first opened the chimney bypass door. Being accustomed to some burning gas blow back I stood back and waited for the now partially smothered fire to re-kindle before I stuck my face any closer. After waiting about 45 seconds and watching the wind fan the coals and the chunks of wood I was startled by a loud and sudden explosion. The small panel that covers the sheet metal box housing the fan and intake ducts had blown off and sheared the clips that hold it in place. Both back doors had blown free and landed against the wood pile. The sheet metal had some distortion but I have been able to re-bend it.
CB did not wish to speak to me about the issue but referred me instead to my dealer. He tells me that in his conversation with them they have had some reports of this and that all conditions must have been just right.
My best guess is that the wind forced heated gas back into the blower box. (I had been using two paper clips to hold the primary air open about a 1/4 inch). Once the air fuel ratio was ideal an explosion resulted. This boom was loud and violent, more than you would get from two or three M-80 firecrackers.
Boiler is still functioning properly but I have a new respect for windy conditions.
Anyone else with such troubles?
 
I'm glad to hear that you're OK and the your boiler is still heating your house. Sounds like a "perfect storm" situation, though it might be more common than you think. Who knows? The manufacturers don't usually like to publicize that kind of thing.
 
What you experienced was a flashover sometimes referred to as a backdraft. I spent 10+ years in the fire service and this was always one of the most dangerous situations that was taught. When a smoldering fire suddenly has enough oxygen introduced it can take off in a violent explosion as the gasses ignite. That is one of the reasons why the damper is on the boiler and should always be opened and let as much of the gasses and smoke clear as you can before opening the door. Even then there is likely to still be some left inside and when they catch it can be violent. Luckily you are ok and did not get burned.
 
it is comon on down draft gasifier woodstoves in the right conditions and the right amount of fuel it can be very dangerous,.sure glad you did not get badly burnt im also in the fire service and have been thru a back draft it is dangerous as hell and it can happen in a split second if your not watching out !!!!
 
One of the reasons I used to cut holes in peoples roofs to vent the smoke in house fires, makes entry much safer. Same as opening my bypass damper, however I still am very careful because it can still flash over, I never open the top door until the fire has been burning at least a couple of hours, most of the bad stuff has been burned off by then, and I just have charcoal. Also another reason I have storage, the boiler never goes idle, and no smoldering fire, much safer.

Steve
 
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