Excess black residue

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If you don't want the problem to happen AT ALL, don't wait 3 years to pull the comb. blower again....the fan blades should be scraped/wirebrushed at least once a year, and a new gasket installed.
Well, in this case, its a major undertaking to pull the fan. This is an insert and it has to come out for me to access it. Its a job just to get to it and then putting it back in, in the exact right spot so the surround fits right. Its a lot of work so I wont be doing it unless I need to. It was only a little dirty after 3 years so I may clean it every 2 years but definately not every year.
 
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