I recently moved into a house that has a Malm Imperial Carousel installed in the living room. Its an older circular freestanding fireplace, pre-1994 model.
Like many who frequent this site, I live in woodlands, enjoy gathering wood, and hate burning propane! I want this puppy to heat my home. However, it seems to really eat up the wood and not put out all that much heat. Obviously the design is more form than function, so I understand it will never perform as well as a new high efficiency unit. I have considered replacing the stove, but honestly I am not ready to give up the glass and pretty swirling flames just yet.
Rather than replacing the stove, I would like to make some modifications to improve efficiency. I am turning to the collective wisdom of the internet to vet my ideas. Here are my ideas:
1. Install fresh air intake. The stove sucks in tons of house air around each glass pane. I would like to install an intake pipe from outside, run it below the floor, and come up through the center of the stove base and into the fire box. The refractory is missing in a couple of places - I could probably drill some holes through the floor of the firebox and fit some small stubs of pipe to prevent most ash from falling down in. Maybe put a ball valve on the intake pipe to regulate airflow.
2. Seal the stove. Since the airflow is not regulated very much, I cannot slow the burn. If i were to take some high-temp sealant and go around each glass panel, the stove would be much more airtight. Any recommendations for sealant? I don't think there is room for any gasketing.
3. Install a damper. Again, for regulating airflow. Note: the owners manual states: "Do not use a damper with your Carousel. The use of damper will most likely do damage to your unit. It may cause the ceramic glass to soot up and void any warranty." I can live with some soot, but the damage part is an issue. See #4 below.
4. Ceramic glass! Now, the caveat to the above items is that by limiting airflow, the stove is going to get hotter (a good thing!) but also shatter all of its glass panes one-by-one (bad deal!). I have broken three glass panes already due to hot fires. I have temporarily replaced each of these with sheet metal (I'm all about form, remember?). I am fairly certain that this stove currently has tempered glass, despite the owners manual stating that ceramic glass must be used. Since ceramic glass can withstand much higher temperatures, if I bite the bullet and invest in ceramic glass, I should be able to run my modified carousel at proper wood stove temps. Bite the bullet = 11 glass panes @ $80/pane for ceramic glass + $160 for the door. That is PANEful! (heh... couldn't resist) Anyone know of a lower cost source for said ceramic?
Anywho, I am interested to hear what the Hearth community has to say about all of this! Will my ideas work?
Like many who frequent this site, I live in woodlands, enjoy gathering wood, and hate burning propane! I want this puppy to heat my home. However, it seems to really eat up the wood and not put out all that much heat. Obviously the design is more form than function, so I understand it will never perform as well as a new high efficiency unit. I have considered replacing the stove, but honestly I am not ready to give up the glass and pretty swirling flames just yet.
Rather than replacing the stove, I would like to make some modifications to improve efficiency. I am turning to the collective wisdom of the internet to vet my ideas. Here are my ideas:
1. Install fresh air intake. The stove sucks in tons of house air around each glass pane. I would like to install an intake pipe from outside, run it below the floor, and come up through the center of the stove base and into the fire box. The refractory is missing in a couple of places - I could probably drill some holes through the floor of the firebox and fit some small stubs of pipe to prevent most ash from falling down in. Maybe put a ball valve on the intake pipe to regulate airflow.
2. Seal the stove. Since the airflow is not regulated very much, I cannot slow the burn. If i were to take some high-temp sealant and go around each glass panel, the stove would be much more airtight. Any recommendations for sealant? I don't think there is room for any gasketing.
3. Install a damper. Again, for regulating airflow. Note: the owners manual states: "Do not use a damper with your Carousel. The use of damper will most likely do damage to your unit. It may cause the ceramic glass to soot up and void any warranty." I can live with some soot, but the damage part is an issue. See #4 below.
4. Ceramic glass! Now, the caveat to the above items is that by limiting airflow, the stove is going to get hotter (a good thing!) but also shatter all of its glass panes one-by-one (bad deal!). I have broken three glass panes already due to hot fires. I have temporarily replaced each of these with sheet metal (I'm all about form, remember?). I am fairly certain that this stove currently has tempered glass, despite the owners manual stating that ceramic glass must be used. Since ceramic glass can withstand much higher temperatures, if I bite the bullet and invest in ceramic glass, I should be able to run my modified carousel at proper wood stove temps. Bite the bullet = 11 glass panes @ $80/pane for ceramic glass + $160 for the door. That is PANEful! (heh... couldn't resist) Anyone know of a lower cost source for said ceramic?
Anywho, I am interested to hear what the Hearth community has to say about all of this! Will my ideas work?