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Englander pdvc hopper extention

Post in 'The Pellet Mill - Pellet and Multifuel Stoves' started by turbosporsche, Feb 6, 2013.

  1. turbosporsche

    turbosporsche Member

    Joined:
    Dec 31, 2012
    Messages:
    136
    Loc:
    Shelton,ct
    So i got in my hopper extension for my pdvc looks good and i took some pics to document the install. Dont let mike see this I know it will void the warranty. just not sure why they haven't found a way to make the hopper bigger. But for all those heres what ive done

    I ordered mine from amazon. After reading the directions there were some things I didn't like .

    Here are my steps

    Unscrew lid and save self tapping screws
    Pull off fiberglass gasket strips save for later
    Disconnect lid switch
    Put hopper extension over opening and scrib line to make out area for removal
    Cut tab from factory hopper
    Clean new hopper with degreaser and apply fiberglass gasket strips using silicone adhesive
    Put lid on and secure using factory self tap sheet metal screws
    Flip hopper over add foam gasket that came in kit add silicone to corners
    Put hopper on stove and center over opening. I used to clamps to hold.
    The manufacture said to bend the hopper extent tabs to hold I used #10 self tap sheet metal to hold
    Assemble switch extension
    Install switch
    Don't forget to fill in holes where the hing attached to factory hopper. I used silicone
    Vacuum out any metal shavings that might have dropped in
    Fill with pellets adjust lid latches if ness.
    Turn on.
    Whole thing took about 60 min

    At this time I did not adjust the plate on top of the auger. Going to see how it feeds.

    Enjoy.


    Any questions pm me

    Attached Files:

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  2. turbosporsche

    turbosporsche Member

    Joined:
    Dec 31, 2012
    Messages:
    136
    Loc:
    Shelton,ct
    rest of pics

    Attached Files:

  3. Dgopetactical

    Dgopetactical Feeling the Heat

    Joined:
    Nov 22, 2012
    Messages:
    264
    Loc:
    York County, Pa
    Looks good, just make sure it's sealed up good, check for daylight on the seams on the sides and silicone where it meets the original hopper, I love mine and life would suck without it..
  4. turbosporsche

    turbosporsche Member

    Joined:
    Dec 31, 2012
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    136
    Loc:
    Shelton,ct
    How long do u get out of a complete fill
  5. Dgopetactical

    Dgopetactical Feeling the Heat

    Joined:
    Nov 22, 2012
    Messages:
    264
    Loc:
    York County, Pa
    Mine holds close to 105 lbs. I fill mine every 24 hrs and I have around 30-40 lbs left in the hopper sometimes less, it's depends..I average a burn of 60-80 lbs a day. 40 lbs when it's above 35.....with the hopper extesion I have never ran out. Before the extenison I woke up or came home to a cold house on a regular basis. From fill to empty I get around 36 hours + -. I don't run mine on a stat yet so your experience may vary, your sig says modified burn pot, what did you do?
  6. chrisasst

    chrisasst Minister of Fire

    Joined:
    Aug 13, 2008
    Messages:
    1,178
    Loc:
    cortland ny
    Did you take any pics of your burn pot mod...and your ash tray?
  7. smoke show

    smoke show Guest

  8. turbosporsche

    turbosporsche Member

    Joined:
    Dec 31, 2012
    Messages:
    136
    Loc:
    Shelton,ct
    Burn pot and ash tray pics will come tomorrow
    smoke show likes this.
  9. kenstogie

    kenstogie Feeling the Heat

    Joined:
    Oct 2, 2012
    Messages:
    411
    Loc:
    Albany (ish)
    How much is the Hopper extension?? .... and I agree the "40lbs" hopper is to small and heck I am not sure it actually hold the entire 40 lb bag.
  10. smoke show

    smoke show Guest

  11. turbosporsche

    turbosporsche Member

    Joined:
    Dec 31, 2012
    Messages:
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    Loc:
    Shelton,ct
    I paid 125 from Amazon. The directions are not the best but anyone with basic mechanical skills can get through it
  12. chrisasst

    chrisasst Minister of Fire

    Joined:
    Aug 13, 2008
    Messages:
    1,178
    Loc:
    cortland ny
    waiting..... :(
  13. smoke show

    smoke show Guest

  14. Dgopetactical

    Dgopetactical Feeling the Heat

    Joined:
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    Messages:
    264
    Loc:
    York County, Pa
    I paid $134 on eBay free shipping same guy that sells on amazon.

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