Gassification Chamber Refractory

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trumpeterb

Member
Hearth Supporter
Jul 15, 2009
110
Western PA
The refractory "bricks" that came with my Eko 40 three years ago have finally cracked in half and should be replaced. I see I can purchase new ones for around $100. I was wondering if anyone had any experience or success making their own out of firebrick or refractory cement. Thoughts?
 
Is the steel exposed by the cracked bricks? If not you can probably just keep running it. Not sure what the inside of the EKO looks like, Randy
 
[The refractory "bricks" that came with my Eko 40 three years ago have finally cracked in half and should be replaced. I see I can purchase new ones for around $100. I was wondering if anyone had any experience or success making their own out of firebrick or refractory cement. Thoughts?[/quote]

I have started making refractory component for our Jetstream. It is most important to follow the instructions to the letter, and the curing process is critical.
I do not know just how many "bricks" your Eko 40 uses ? But it does not take long to use up $100 of refractory.

https://www.hearth.com/econtent/index.php/forums/viewthread/84031/ This is a link to the thread describing my repairs to my refractory base.

http://www.budgetcastingsupply.com/Castable_Refractory_3000F.php This is a link to a product that I would have used. There are some good instructions on curing
 
trumpeterb said:
The refractory "bricks" that came with my Eko 40 three years ago have finally cracked in half and should be replaced. I see I can purchase new ones for around $100. I was wondering if anyone had any experience or success making their own out of firebrick or refractory cement. Thoughts?

If you decide to make your refractory bricks, get some refractory needles. Even if your bricks crack, they won't fall apart as fast. This is the link to the website where I got my stainless steel refractory needles. They were also helpful with advice.

http://www.newhorizoncorp.com/
 
My feeling is that firebrick that is put together in such a way as to mimic the original cast design will have some stress
relief built in. Just make sure you get something that is rated for as high a temperature as possible.
 
Mine has had cracks in them for 3 years now as long as they are not falling apart they work fine.


Rob
 
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