Remodeled my fireplace/insert!

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FuzzyOne

Burning Hunk
Nov 30, 2006
150
Central NJ
Hi all! I haven't visited in several years, but have been happily burning my Regency insert. I wanted to share my fireplace remodel and maybe provide some tips for anyone contemplating the same thing.

We had a contractor remodel our complete first floor this year. Our fireplace was very dated and we hated the bricks. I researched several alternatives including several different types of imitation stone. Brochures looked great, but seeing the products in person left a lot to be desired. We ended up choosing a natural stone ledge rock since we were trying to pull out grays with our remodel. I also wanted to do a dry stack, but ended up using some mortar between the thin joints.

Since this area is narrow, I wanted the TV mounted above the mantle, knowing this is not the ideal spot, but I wanted to have full view while in my kitchen...think long area. I asked the contractor to remove a few bricks to recess an outlet. Long story short, from my existing mantle to the ceiling brick facade was not attached to anything on the exterior structure. Approximately 3 1/2 feet needed to be removed, which suited my wife and I since I really wanted sheet rock above the new mantle.

After choosing a stone, I contacted three masons and only one returned my call. He wanted $2,400 labor only. Being the cheapskate that I am, I ended up tackling the project myself. Total cost of the materials were about $820, which included the hearth, stone, veneer cement and some blades.

I also made the mantle and recessed some low voltage LED lights that are controlled by a remote control with dimming capabilities! Total cost was about $120. The new mantle sits approximately 3" off the stone and is removed with one slip bolt which hides the wiring.

Due to some major construction issues(cabinets, new hardwood flooring...) I wasn't able to have a real fire until the other night. No stone fell off, so I guess I did it correctly!

Keep in mind, every stone was cut! I also cut the surround down so more of the natural stone could be seen.


My outdated fireplace!

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Added extra bricks that were not attached to anything and brought it up to the wooden beam.

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Removed one course of brick so the new hearth would lineup with the insert. No easy feat here and a lot of thought went into this..lol.

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Scratch coat added for the new veneer stone to adhere to.

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Half done...

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My daughter goofing around! Here you can see my antique trunk that I turned into a wood bin. I added a plywood insert which should be able to hold 2 days worth of wood.

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Well done sir. That is an exceptional makeover.
 
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Awesome!
 
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Fantastic improvement. Thanks for all the documentation
 
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Nice looking install! The bricks that were under the insert on the front, did you remove them when you put that slab in?

I sooo bad want to do something like this to mine, I am just hesitant about covering over the existing brick, you make it look easy! I took the wuss route and whitewashed mine to pacify the wife for a while.
 
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Nice looking install! The bricks that were under the insert on the front, did you remove them when you put that slab in?

I sooo bad want to do something like this to mine, I am just hesitant about covering over the existing brick, you make it look easy! I took the wuss route and whitewashed mine to pacify the wife for a while.
Yes. The previous hearth was just the brick. I used a jack to raise the insert and removed them. The insert was never disconnected from the liner during the job. My original installer of the insert was a contortionist to make the attachment and I didn't want to tamper with it. A new cement base was put down and the new hearth stone was installed and leveled.

To be honest, this was an easier job than I thought. But there was a lot of preparation and thought since I was sailing into uncharted territory with my DIY knowledge!
 
That slab of limestone or soapstone was heavy..i can tell. LOL

Looks great.
The stone center I had cut it told me 2 guys, about 300lbs. It took 3 of us to carry it in and we estimated it was more like 450 lbs. I thought about doing 3 seperate slabs, but my wife vetoed that decision![emoji6] I'm glad I went with the solid stone though.

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Looks to me like you added an inch or two in the front for the hearth, did you meet the 16" requirement from glass before?
I was exactly 16" for my final fire inspection for the initial install. Which I knew about but the inspector did not. Go figure. I'm now at 17".
 
AWESOME!!! I would love to do something just like you have so masterfully done. You deserve congratulations on your fine work, and all the money saved by doing it yourself.

You have a heat shield under the mantle (if it is needed)? If you do, nice job camouflaging it.
 
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AWESOME!!! I would love to do something just like you have so masterfully done. You deserve congratulations on your fine work, and all the money saved by doing it yourself.

You have a heat shield under the mantle (if it is needed)? If you do, nice job camouflaging it.
Not necessary for any heat shield. The mantle is built with a 3" lip and is 10" wide. Thank you.

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Nice looking install! The bricks that were under the insert on the front, did you remove them when you put that slab in?

I sooo bad want to do something like this to mine, I am just hesitant about covering over the existing brick, you make it look easy! I took the wuss route and whitewashed mine to pacify the wife for a while.
White washing was also one of my options. If we didn't do a complete first floor remodel I probably would have gone that route. I stink as a painter though. [emoji20]

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