I have known about masonry heaters for years, since I went to a B&B in Canada that had a large one in a main living area with a vaulted ceiling. I always thought it would be a good idea to have one in a home someday.
We purchased an older home (circa 1880s) in NE Connecticut , and have been renovating it, room by room, system by system. The oil tank and 50+ year old boiler were replaced by a heat pump (air to water...so the old radiators were taken out, and new ones were put in.) It works great....unless we lose power, or we fall below 10-15F.
There were a few woodstoves left in the house (it was an estate sale), and the only one that was fully installed was taken out due to the home insurance being iffy about having woodstoves. Now we need a backup heater...and instead of going through the woodstove process, I would like to DIY a masonry heater.
I already spoke to the building inspector, and he okayed me DIYing it instead of hiring a professional, but he would like to see the final design first (We don't have the 10-15k+ that they would cost, installed.) So, I am watching videos multiple times a week to understand the ins and outs of them, things to avoid, what is necessary, etc. Most are DIY videos, but I have seen a few pros and others utilizing a kit purchased from a pro. And I won't be able to start this until the kitchen is done...so I will probably start in May or June. I will be doing this after work and on weekends. (Probably on my own...my husband isn't enthralled by this idea. And he hasn't heard most of the plan yet.)
The house is in a rural area and has 2 floors (approximately 2,400 sf) plus a full basement, with fieldstone walls and poured cement floors. Since these are heavy, I would need to figure out how to support a 1000-1500 lb brick masonry heater on an old wood floor.....or build the masonry heater in the basement, and open up the living/dining room floor between joists, so the heater's bricks continue going up, totaling approximately 15-16 feet. There is an opening in the chimney on the first floor (about 5' off of the floor), but I think the design which sends the heat up the center with channels made of extra bricks to add mass, and the cooled air is returned on the outside's left and right sides, or on the back (downdraft design) may work better for us, and we can utilize the opening for the previous oil boiler on the same chimney in the basement. (I know the chimney liner would need to be changed.) This would hopefully heat up both the basement and the first floor. (The second floor's stairwell is off of the living room, so some heat would rise to the second floor as well, unless we do a redesign to close that off a bit.) And the firebox and any clean out points would be in the basement. I might need to add something on the second floor for cleaning out or bringing in air.
I know the firebox needs to be lined with, if not made from, fire bricks, and there are certain types of bricks to purchase for the rest of the design. I haven't thought about whether we would cover the exposed bricks on the first floor, as there is already a bricked section where the unconnected woodstove sits, next to the bricked chimney. The only issue is how much would have to be exposed 'on' the first floor to generate heat there. I would like to utilize that for us and the animals to curl up next to it, and if it gets hot enough, space to lay a tea kettle for tea or shallow pan filled with water for humidification on top. I am only 5'2", so I am thinking the top could be set around eye level. But if that isn't the best design or feasible, I would be willing to have a height of 6-7' above the living/dining room floor.
The biggest hurdle (other than considering going through the first floor) is making sure the floor (whichever it is) is reinforced enough for the total weight. I think the basement floor is only 2" of concrete, as it has cracked in some areas. Is there a calculator for how much of a concrete base we would need to add in the basement for a certain weight? I know it could raise it a few inches at least. And if I opt for putting the masonry heater only on the first floor, I would need to get steel supports for under that space, as it floods slightly (no more than an inch or so) a few times a year during the spring and early summer. Guessing I would still have to create a concrete base in the basement. But I just saw a video by Temp cast that used cinder blocks (3-5 rows) to support the masonry heater
If anyone has done this before, I'd love to know. See if there was anything I missed, design tips, etc?
We purchased an older home (circa 1880s) in NE Connecticut , and have been renovating it, room by room, system by system. The oil tank and 50+ year old boiler were replaced by a heat pump (air to water...so the old radiators were taken out, and new ones were put in.) It works great....unless we lose power, or we fall below 10-15F.
There were a few woodstoves left in the house (it was an estate sale), and the only one that was fully installed was taken out due to the home insurance being iffy about having woodstoves. Now we need a backup heater...and instead of going through the woodstove process, I would like to DIY a masonry heater.
I already spoke to the building inspector, and he okayed me DIYing it instead of hiring a professional, but he would like to see the final design first (We don't have the 10-15k+ that they would cost, installed.) So, I am watching videos multiple times a week to understand the ins and outs of them, things to avoid, what is necessary, etc. Most are DIY videos, but I have seen a few pros and others utilizing a kit purchased from a pro. And I won't be able to start this until the kitchen is done...so I will probably start in May or June. I will be doing this after work and on weekends. (Probably on my own...my husband isn't enthralled by this idea. And he hasn't heard most of the plan yet.)
The house is in a rural area and has 2 floors (approximately 2,400 sf) plus a full basement, with fieldstone walls and poured cement floors. Since these are heavy, I would need to figure out how to support a 1000-1500 lb brick masonry heater on an old wood floor.....or build the masonry heater in the basement, and open up the living/dining room floor between joists, so the heater's bricks continue going up, totaling approximately 15-16 feet. There is an opening in the chimney on the first floor (about 5' off of the floor), but I think the design which sends the heat up the center with channels made of extra bricks to add mass, and the cooled air is returned on the outside's left and right sides, or on the back (downdraft design) may work better for us, and we can utilize the opening for the previous oil boiler on the same chimney in the basement. (I know the chimney liner would need to be changed.) This would hopefully heat up both the basement and the first floor. (The second floor's stairwell is off of the living room, so some heat would rise to the second floor as well, unless we do a redesign to close that off a bit.) And the firebox and any clean out points would be in the basement. I might need to add something on the second floor for cleaning out or bringing in air.
I know the firebox needs to be lined with, if not made from, fire bricks, and there are certain types of bricks to purchase for the rest of the design. I haven't thought about whether we would cover the exposed bricks on the first floor, as there is already a bricked section where the unconnected woodstove sits, next to the bricked chimney. The only issue is how much would have to be exposed 'on' the first floor to generate heat there. I would like to utilize that for us and the animals to curl up next to it, and if it gets hot enough, space to lay a tea kettle for tea or shallow pan filled with water for humidification on top. I am only 5'2", so I am thinking the top could be set around eye level. But if that isn't the best design or feasible, I would be willing to have a height of 6-7' above the living/dining room floor.
The biggest hurdle (other than considering going through the first floor) is making sure the floor (whichever it is) is reinforced enough for the total weight. I think the basement floor is only 2" of concrete, as it has cracked in some areas. Is there a calculator for how much of a concrete base we would need to add in the basement for a certain weight? I know it could raise it a few inches at least. And if I opt for putting the masonry heater only on the first floor, I would need to get steel supports for under that space, as it floods slightly (no more than an inch or so) a few times a year during the spring and early summer. Guessing I would still have to create a concrete base in the basement. But I just saw a video by Temp cast that used cinder blocks (3-5 rows) to support the masonry heater
If anyone has done this before, I'd love to know. See if there was anything I missed, design tips, etc?
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