Finally, a 350 of my own! (Porting project)

  • Active since 1995, Hearth.com is THE place on the internet for free information and advice about wood stoves, pellet stoves and other energy saving equipment.

    We strive to provide opinions, articles, discussions and history related to Hearth Products and in a more general sense, energy issues.

    We promote the EFFICIENT, RESPONSIBLE, CLEAN and SAFE use of all fuels, whether renewable or fossil.

Isaac Carlson

Minister of Fire
Nov 19, 2012
1,131
NW Wisconsin
First a little story...

A few years ago, I repaired and ported a husky 350 for a friend. It had been put together with silicone by a previous owner, none of the bolts were tight, and it would not run. It had a 45mm cylinder with transfer caps, so I ported it to be a fast work saw. It still had a dished piston and the squish was pretty stock. It ran like crazy and I fell in love with it. He lets me use it at his house, but won’t sell it to me. I have been looking for another one for a few years.

Well, about a month ago I was replacing a few windshields for a grain store about an hour away and something told me to ask if they had an old 350 laying around. The guy behind the counter looked very confused/surprised and said he would be right back. He came back a minute later and said there was one in the back that had been rebuilt after being straight gassed......and it was for sale. I asked if I could see it. He fired it up and it was not tuned very well, but sounded pretty good. It had not made a cut since being rebuilt, and I expected something to be wrong with it from past experience with small engines that had been worked on. I asked the price and it was pretty close to what I expected ($140). I offered $100 for it and he wrote it up.

I gave it a good inspection after work and found clear silicone in the spark plug and chunks of silicone in the cylinder....sound familiar? It cut wood ok, but would not hold a steady tune. I could tune it after every cut and it would keep changing, with me chasing it. I’m betting it leaks air somewhere because it was not put together right.

I ordered a new piston and cylinder kit (353 piston and removable transfer caps) along with a rim sprocket. The coil appears to be unlimited, so a new one is not needed. I will start working on it this weekend. I will be porting it like I did the other one, but this one will have .02 squish and the flat top piston. Ignition timing will be set to 28*.
 
Update:

The cylinder might be junk. As it turns out, the transfer cap screw are stripped out, and the cylinder is gouged and scratched from some grinder happy factory worker. I sent two emails and left a phone message with the company it was purchased from. I will see what they say.

[Hearth.com] Finally, a 350 of my own!  (Porting project)
[Hearth.com] Finally, a 350 of my own!  (Porting project)
 
The cylinder kit is going back and I am getting a new one.
The company was very friendly and is sending a return label.
Now I just have to wait for parts again.
 
A long awaited update!

The new cylinder was in good shape, so it got the full treatment. The saw is together and running strong!

It has a 346 cylinder and a 353 piston. It turns pretty fast. I don’t have a tach, so I don’t have a solid rpm number, but it’s up there.

It cuts like a rabid beaver. I will be getting some video in the next few days.
 
Last edited:
What was the deal with the silicone? Was the PO trying to fix a stripped muffler screw or something? Cracked my 350's body at the fuel tank but finally found another. Love 'em
 
This is the second saw I have rebuilt after a shop “fixed” it. Both were 350’s, and both had silicone everywhere. It was even stuck in the spark plug.