Hearth- Airstone vs Evolve?

  • Active since 1995, Hearth.com is THE place on the internet for free information and advice about wood stoves, pellet stoves and other energy saving equipment.

    We strive to provide opinions, articles, discussions and history related to Hearth Products and in a more general sense, energy issues.

    We promote the EFFICIENT, RESPONSIBLE, CLEAN and SAFE use of all fuels, whether renewable or fossil.

SCHomestead

Member
Jan 7, 2014
17
SC
We are getting a new alderlea T5, and the dealer is worried about the adhesive heat rating of the Airstone (airstone itself is class A fire rated). They sell evolve and versetta stone products. Evolve is just a nail on foam type product and is class B rated. Has anyone used any of these products that can recommend/not recommend them?
Thank you!
 
Congratulations. The T5 requires a non-combustible hearth. If these products are not specifically rated non-combustible they may not be ok, especially if the binders are still somewhat volatile. They probably won't combust, but will the outgas constantly and is this desirable in the home?
 
That's one of my main concerns, and why I was looking at airstone over a polyurethane product. Airstone is air infused concrete. The hearth dealer called the manufacturer and they said they've never had a complaint of off gassing in the evolve PU product, but I was wanting to see if someone on here had used either. I saw a couple of posts of people using the Airstone with outdoor adhesive rated to 300 degrees, but I dunno if that's enough. The evolve stone is rated to 800.
 
It looks like AirStone may be ok, but the adhesives are not. They're just glue. I am not sure if the product can instead be installed using latex-modified thinset instead.
From the site:
AirStone Interior Adhesive is rated up to a temperature of 120˚F, and Loctite PL Premium Construction Adhesive is rated up to a temperature of 160˚F.

Is this for the hearth wall or floor? If for the hearth pad then see if they are ok for heavy objects to be place on them. The T5 is a heavy stove with the weight concentrated at the four feet.
 
Just got reminded of a previous thread where I did a bit more research. Airstone is for vertical surfaces, not horizontal like the hearth pad.
 
Yes, we would be putting it behind the wood stove on the wall. We're looking for lighter & cheaper materials than stone. Thank you, this has been a more difficult endeavor than we thought 😅
 
I think you will be ok to use it on the wall with the T5 as long as the proper clearance is met or exceeded. The shielding is good. The T5 radiates very little heat from the back.
 
What will be used for the hearth pad?
 
That will work. Put a plywood cap on the 2x6s, then cement board, then use latex modified thinset to set the tiles.
 
Thank you! We were going to omit the plywood bc he beefed up the hearth good with supports, do you still recommend it? It's a large hexagonal hearth, widest in back at 6.5' and 39" in front. It's over a basement, which is why we want a lighter stone weight. [Hearth.com] Hearth- Airstone vs Evolve?
That will work. Put a plywood cap on the 2x6s, then cement board, then use latex modified thinset to set the tiles.
 
I think that to hold the heavy stove and not break, cement board likes to have a continuous backing structure. It's not good with point loads when unsupported imo.
 
We were going to omit the plywood bc he beefed up the hearth good with supports, do you still recommend it?
Yes. The T5 is a heavy stove. 1/2" or 3/4" plywood under the cement board will add a great deal of stiffness. The underlayment needs to be rigid so that the top can't flex. Otherwise there is a risk of the tile joints or maybe the tile itself cracking.
 
Last edited:
I agree, fire :)

Do so when it's warm out so you can keep the windows open (and a box fan in them); the stove and pipe will likely stink a bit from curing paint. (Keep the kids away when you do this; it can really be nasty on the lungs).
 
Just wanted to say thank you!!
We finally got it installed, dealer was moving offices, had snow days, etc so it took months longer than planned. We did use the evolve stone and it went up easy, as well as a hand peeled mantel from our property.

View attachment 335979
How did you deal with the seam where the wall meets the hearth? To keep sparks and embers from flying under the wall stone.
 
How did you deal with the seam where the wall meets the hearth? To keep sparks and embers from flying under the wall stone.
I assume you mean where the stone meets the tile on the hearth pad? A bead of color matched poly modified caulk at the back side of the tile that is underneath the stone. You can't see the caulk as it's tucked underneath.
 
  • Like
Reactions: Highbeam
Looking good. I put them up for you though the order still may not be right.
 
  • Like
Reactions: SCHomestead