As everyone here knows, I've had a rebadged Caddy for some time now. While it has served it's purpose, it also developed a large hole in the heat exchanger late last winter. I don't fault the manufacturer so much, as I fault the design. I believe the reason it happened was due to the heat exchanger passing thru the return. Right where the return and heat meet was where it occurred. Otherwise there is zero corrosion. At this point I'm either forced to repair and if so I replace that portion with stainless, or purchase something new. While our furnace did well, I would push it when we dropped to below zero, so I'm looking at something larger.
All of my research had led me to the golden eagle 7700. The emissions are half that of the old furnace, and the firebox is in the 5 cu.ft. range. It has stainless brick stays in the firebox, different pilot air, a hinged ash pan door, powdercoated cabinet and the heat exchanger is 1/8th in steel that has actual solid tubes and not welded steel. I'm choosing to install back to a series install and eliminate the dampers for easier operation for my wife. The unit is also manufactured in Alabama. Speaking with a shop here in ohio, I can get one for 2100 without the blower. Pricing the napoleon, they are 4200 and and the max caddy is over 4,000 also. It sucks, but gives me an opportunity to go larger for our home.
All of my research had led me to the golden eagle 7700. The emissions are half that of the old furnace, and the firebox is in the 5 cu.ft. range. It has stainless brick stays in the firebox, different pilot air, a hinged ash pan door, powdercoated cabinet and the heat exchanger is 1/8th in steel that has actual solid tubes and not welded steel. I'm choosing to install back to a series install and eliminate the dampers for easier operation for my wife. The unit is also manufactured in Alabama. Speaking with a shop here in ohio, I can get one for 2100 without the blower. Pricing the napoleon, they are 4200 and and the max caddy is over 4,000 also. It sucks, but gives me an opportunity to go larger for our home.