Time got away from me this fall. Between kids sports, and general fall/winter prep around the house/property, this project progressed far too slowly. My apologies for what may have seemed like a "post and run". I'm going to upload pictures and update this thread as best I can, but for some reason I can not see the pictures in my posts from this computer. It's a setting somewhere that I cant pin-point. So if things don't quite match up, hang in there and I will modify/fix later this evening.
So once I got her home and in the garage I took the doors off and took the broken glass out of the doors. Here she is ready to begin.
Once I wiped the stove down I noticed that the bad spots were all surface rust, with no real damage other than right around the flue opening on the top. Even that was minimal pitting of the metal. So I attached a wire brush wheel to my drill and went t work. It only took a few hours (and three fully charged batteries in my drill) to get the surface ready. I wiped the stove down with acetone and started painting the outside.
Here is a side by side of the doors. One prepped and painted, the other begging for her turn.
In my area there are few options, color wise, for high temp paint to be bought off the shelf. I wanted to retain some of the stoves accent color so I found a gold\brass color in a high temp engine paint. With this, I painted the screens inside the doors by the draft knobs, and the hot air exit on the front.
I taped over the air returns, pulled out the fire brick, and gave her 3 coats of flat black.
Here she is waiting on the firing to cure the paint.
Here is curing fire, she really didn't smoke much but it smelled pretty bad. Glad I was outside! (Yes, that is a pretty sexy stack of wood in the background. Thanks for noticing)
I attached the stack and my wife and slid the stove into the fireplace, attached all stove pipe, installed the handles and fired her up for the first time on November 1st.
I am well aware that the right side draft knob is backwards, a bit of an oversight on my part. I'm also not thrilled with the wood handles so I plan on replacing those. Next step....block off plate and Roxul.