Hello again all…....
I am posting this in a second thread, please accept my apology if you are reading it twice.
I hope you will see its value.
Hankovitch here to report on what we’ve done so far on our Barn-to-Home conversion project. We decided to “go” with the 3” of Close Cell Polyurethane Foam on the outside of our barn….from 3’ below grade (wanted to go 4', but couldn't) all the way up to the peak of the barn, and back down the other side once again to 3’ below grade. A monolithic application of 3” thick foam on the barn, outside, covered with a polyurea paint as final coat to protect from UV light and the weather. Essentially as they re-did the Superdome roof after Katrina destroyed the EPDM roofing. We are doing this in stages, and I report here the current state of the project and what I will call the results.
We have dug out around the foundation of the 36’ x 104’ barn, 4 feet down…..pressure-washed the dirt from the foundation/footing……then applied 3” of SPF to the foundation (down 3’ below grade), and applied 3” of SPF up the 8’ high, 12” thick concrete wall of the milking parlor and up another foot……then sprayed a polyurea paint over the foam…..drain tile was put in around the foundation and runs to one of our ditches 300 feet from the barn……then we back-filled where they dug out around the foundation………then we also applied 2” of SPF inside the barn, to the milking parlor ceiling (underside of hay mow floor)………..we put 14 new windows, 3 new doors, and a new 7’x9’ garage door in each end..………
In this 3,500 sq foot area (the former milking parlor) the only source of heat is passively from mother earth…down 4 feet the temp of the earth is approximately 50 degrees F…..
Bottom line on how well the insulation is working.
Since Jan 1, 2010 outside temp has ranged from +39 F to -14 F.
During that same time period the inside temp of the former milking parlor has ranged from +33 F to +37F.
The important thing to note is that, even though the outside temp dropped to 14 below zero, the inside temp always stayed above freezing….on some days inside the milking parlor has been as much as 47 degrees warmer than outside!
Note, this is with PASSIVE geothermal heating…..we do not have a heat pump, there is NO source of ‘heat’ for the barn other than what mother earth supplies by heat passively (and continually) coming up through the concrete slab of the milking parlor floor!
Furthermore, there is no ‘earth berm’ of the barn, the entire milking parlor is above ground.
Pretty awesome, I’d say…..
And, it will only get better as we…
- put on storm doors (for the three doors we put in),
- complete the back-filling (in some places the back-fill is over a foot low), and
- close off the openings of the two stairways (at ceiling of the milking parlor) with something better-insulating than the 3/4 OSB we now have covering the openings.
By the way, I’d love to hear how things went for the fellow who started this thread. What do you have to report, now about a year since the thread started?!
Sincerely,
Hankovitch in SW Wisconsin.