USING STORAGE TANKS WITH BIOMASS BOILER SYSTEMS.

Post in 'Articles' started by webfish, Oct 17, 2015.

By webfish on Oct 17, 2015 at 2:30 PM
  1. webfish

    webfish
    Hearth.com LLC 2.
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    Staff Member

    Oct 18, 2013
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    Water storage can be a great addition to a wood or pellet boiler system, however you must plan the system well in order to gain the maximum advantage. You can use the calculator below to get a rough idea of how much water storage you might need to achieve your goals.
    ------------------------------------------------------------------------
    *Maximum temperature of storage
    170 180 190
    *Lowest temp of storage
    110 120 130 140 150 160
    *Gallons of Storage
    120 240 400 600 800
    If you planned well, you now can build the perfect system to suit your needs and get even more comfort from your renewable biomass fuel.
    DIscussion of Storage and Storage Tanks..... Note, you can find a vast array of information on our Boiler Room Forum - and even get your personal questions answered! Here are some specific Boiler Room links:
    Pressurized Storage Control by Nofossil

    Let's start with the basics of combustion and wood burnings. Wood burns cleanest and most efficient when burning very hot! For that reason, many of the new downdraft ceramic base (also called gasifiers) boilers are designed to only burn at very high rates - often higher than what is needed to heat the home. As a result, such a system will turn itself off when the house is up to temperature and the water in the boiler reaches it's set point (usually 180-190 degrees F). This so-called idle mode produces vapors and liquids which are corrosive to the boiler and may also result in more smoke and creosote in the chimney system.

    Since the weather and heat load differ daily, it is virtually impossible to accurately size a wood boiler for all winter conditions. At many times the boiler will be too big - and at some times it may even struggle to keep up with a very heavy heating and DHW load. These are cases where large water storage systems can help.
    A water storage system takes any excess output of the boiler and stores it in water tanks. Then, when this heat is needed, it can be drawn from those tanks instead of directly from the boiler. The benefits to such a system are many, but include:
    More efficient boiler operation (less wood, less pollution, less creosote).
    Longer life for the boiler - due to less thermal shock and warmer return water.
    Ability to easily use the boiler in the shoulder season and even possibly the summer!
    Ability for the boiler to satisfy excess heating requirements for short "burst" periods.

    Storage is best when a boiler is properly sized or oversized. It can tame a oversized boiler, but cannot help much with one that is undersized, since such a boiler will always struggle to keep up with load and have little left for charging the storage.

    Boiler with Dual Water Storage Tanks
    There are two very important variables in waters storage to pay attention to - that of storage size and that of the particular type of radiation (heat delivery) system you have in your home. As to storage size, bigger is usually better!
    Storage can be either pressurized or non-pressurized - the non-pressurized systems usually use heat exchangers to transfer the heat into and out of storage. A third possibility is a very low pressurized system, so called "open" systems which have only enough pressure to allow the water to get to the highest area of the home.
    As to heat delivery systems, the key to getting the most out of storage is to have radiation (in-floor, baseboard, cast-iron, etc.) which is capable of still producing usable heat at lower water temperatures, say 110 to 140 degrees. The reason is simple - the amount of BTUs which can be stored in a given amount of water is based on what the starting temperature is and how much the temp of that water can be lowered and still be of use. An example would be this - if your system requires water at 150 degrees or warmer, the same size of storage would only be able to hold 1/2 as many BTU's as if your system could use 120 degree water. That's a big difference!
    If you are building new or doing massive remodeling, consider radiant floor systems which can often use water as low as 100 degrees. If you already have radiators or another system installed, have it inspected and rated by a pro to determine at what temperature it can still heat the house. Another hint is that some so-called "kickspace" heaters, which can be easily retrofit installed, can use water as low as 120 degrees. Such a heater may provide a nice addition to your office or a particular area that you want to be able to heat often with the storage water.
     

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