Wood stove "exploded"

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Saddlehillfarm

Member
Hearth Supporter
Feb 10, 2010
23
Eastern Tennessee
Has this happened to anyone? I have an older stove. Every morning I clean out the ashes, which fall through slots in the floor into an ash tray. Most of the time there are hot coals still left from the night before, and these are what I use to start the day's fire. I take old bark and leaves and sprinkle on the coals. Then I get some kindling wood and put on the bark and leaves,.. then i throw in a couple of logs. Then, I shut the doors in front. (it also has a top loading door) I pull out the ash tray a little which forms a wonderful draft that gets the fire ignited quickly. Well this morning while I was waiting for it to ignite,,. boy did it ever. It exploded,.. and the force was great enough that it popped open the top loading door , and also blew out underneath in the ash tray,.. covering me with smoke and bits of ash and soot from the stove. It scared the daylights out of me.. It happened so fast. Now I am really wary of my stove, which I have loved up to this morning. Anyone can tell me what this was? I know what huffing is,... this wasn't it. I have been doing this with the same wood stove for 10 years and this is the first time I had this happen. I do not want a repeat of this. thank you!
 
It happens smoke builds up in the firebox then ignites causing an explosion. Vermont castings are pretty prone to this problem. And if you have been using your ash drawer to start fires for ten years you are very lucky you havnt damaged your stove. Most people cause cracking by doing that pretty quickly.
 
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Neat story. Anyone have the scientific description of how smoke explodes? I believe you, I just don't understand how it happened.
 
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Neat story. Anyone have the scientific description of how smoke explodes? I believe you, I just don't understand how it happened.
Smoke is full of combustibles that is why you can have secondary combustion. When it builds up in a confined space and then reaches its ignition temp it will expand rapidly causing an explosion. It happens more often with wet wood of poor draft. I have seen stoves cracked by this
 
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This exact scenario happened to me once with a Jotul and that was enough for me to change burning habits. In my case it was some damp maple wood. The kindling started normally and the maple started to burn with the door slightly ajar. I got impatient and closed the door with the air damper all the way open. Came back a couple minutes later and the flame had gone out, stove full of smoke. I foolishly cracked the ash pan door open and as soon as a flame appeared - Kawhumfph! The smoke (which is unburnt wood gases) ignited and smoke blew out of every orifice and pipe joint. That was many years back. Hasn't happened since, but it sure makes one appreciate those 3 screws per pipe joint and a proper install.

Leave the side door open a little and don't close it until you are sure the fire has a decent start. This is easier to determine on a stove with a window, but maybe you don't have that? Regardless, don't let wood smolder.
 
Neat story. Anyone have the scientific description of how smoke explodes? I believe you, I just don't understand how it happened.

More common in coal burning appliances as under fire air causes fuel in the fire box to smolder in a low oxygen environment resulting in gasification . This is the same principle that allows combustion engines to run on wood
 
I had it happen to me with a coal furnace. Different smoke but same principle. I had a lazy fire going that wasnt taking off as it should so i open the door and stirred the burn pot. It ignited the coal gas in the firebox and blew out a big fireball giving me 2nd and 3rd degree burns on half my face.
 
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I had it happen to me with a coal furnace. Different smoke but same principle. I had a lazy fire going that wasnt taking off as it should so i open the door and stirred the burn pot. It ignited the coal gas in the firebox and blew out a big fireball giving me 2nd and 3rd degree burns on half my face.
Scary stuff as Bgreen pointed out this is why you need 3 screws per joint on single wall stove pipe , I’ve definitely created a puffback or 2 loading my coal stove too rapidly always suggested to leave a lil exposed flame and this will burn off most volatiles
 
I don't want to sound overly critical, but you put leaves in your stove? Are the leaves still attached to branches or something?
 
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This is an example of the same principle that can cause a farm silo to explode from a dust accumulation from loading corn or some other grain crop. A huge dust cloud forms inside the silo and then a spark occurs from something (someone lighting a cigarette for example) and all the dust ignites at once from the massive surface area lighting off all at once.
 
Isnt this what a blackdraft is in firefighting?

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A backpuff once blew the WS Progress lid open. The lid is a heavy cast iron plate covered with thick soapstone. Sparks flew everywhere.

The worst part is the dog was forever scared of the stove.

Sorry to hear bholler got hurt that way.
 
A few weeks ago I burned some dry but super pitchy pine (it was <20% moisture, but was heavy like wet wood). Think of fatwood but in large split form. It didn't blow up per se, but it did start to run away when the air control was fully open, making a boom boom boom noise, flames and pressure flashing with each boom. I quickly throttled down the air and it burnt just fine but was interesting nevertheless.

Perhaps you had something similar, a really pitchy piece of wood that once it was hot enough blew apart.
 
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Has this happened to anyone? I have an older stove. Every morning I clean out the ashes, which fall through slots in the floor into an ash tray. Most of the time there are hot coals still left from the night before, and these are what I use to start the day's fire. I take old bark and leaves and sprinkle on the coals. Then I get some kindling wood and put on the bark and leaves,.. then i throw in a couple of logs. Then, I shut the doors in front. (it also has a top loading door) I pull out the ash tray a little which forms a wonderful draft that gets the fire ignited quickly. Well this morning while I was waiting for it to ignite,,. boy did it ever. It exploded,.. and the force was great enough that it popped open the top loading door , and also blew out underneath in the ash tray,.. covering me with smoke and bits of ash and soot from the stove. It scared the daylights out of me.. It happened so fast. Now I am really wary of my stove, which I have loved up to this morning. Anyone can tell me what this was? I know what huffing is,... this wasn't it. I have been doing this with the same wood stove for 10 years and this is the first time I had this happen. I do not want a repeat of this. thank you!
Pics??
 
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Came back a couple minutes later and the flame had gone out, stove full of smoke. I foolishly cracked the ash pan door open and as soon as a flame appeared - Kawhumfph!
Right, volatile gasses build up in the box, then when you supply oxygen, it explodes.
Same happened to my wife when she first had a stove installed by a hack. He put a steel plate over the fireplace opening, then rear-vented the stove through the plate into the fireplace with a short section of connector pipe. Smoke built up in the fireplace and smoke chamber above it. She opened the door and the explosion blew the door out of her hand, and she ended up on her butt! :oops: Then she talked to her cousin who had formerly been a sweep, and she told her she needed pipe to the top. She neglected to specify "chimney pipe" so I just used snap-together connector pipe. Burning wet Red Oak, we had several chimney fires. The connector pipe would be rusted through after a few years, and when I would pull it out and throw it off the roof, it would collapse flat when it hit the ground. _g I finally went to stainless snap-together pipe, which helped contain the creo juice running down inside the pipe. Finally I started reading on hearth.com and got up to speed. I'm lucky I didn't burn down the house! :eek:
It ignited the coal gas in the firebox and blew out a big fireball
Oh, my! _g
 
I've had a couple of small back puffs over the years and one pretty good WHOOF! a few years ago that shot smoke and a big cloud of ash out.

But overall, wood 'smoke' is definitely combustible - that is what secondary combustion does. Wood 'gas' (coming off the wood due to heat, but no fire to actually cause a 'burn') are even more flammable. A few have even run spark ignition internal combustion engines on that - so you're likely in the range of flammability of methane, propane, etc.

https://www.youtube.com/results?search_query=wood+gassifier+truck
 
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I take old bark and leaves and sprinkle on the coals. Then I get some kindling wood and put on the bark and leaves,.. then i throw in a couple of logs. Then, I shut the doors in front. (it also has a top loading door) I pull out the ash tray a little

No need to be afraid of the stove - just refrain from that type scenario again. Fresh fuel, on hot coals, shutting the door effectively snuffing any flames, then introducing a significant draft means a lot of unburned gasses ready to go off, which they did. Don't let the unburned fuel accumulate. Keep a small flame going, or in your case, keep the door open to give it oxygen. Keep your face away from an opening door, and open and close doors slowly to let things equalize inside. Before any if that, open the dampers to give some air. I did something similar as you did once, only with a hotter stove. When the unburned gasses reached the top of the hot chimney, the oxygen there created a flame front that rattled the pipes all the way back to the firebox, where it woofed so hard I was lucky it didn't blow the glass out.
 
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I'll have to revisit the manual for my stove, but I don't recall a warning for this scenario in it. Do most stove manuals wan against this?
 
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I had one on my last stove. Wasn’t huge but enough to get my attention and take an evaluation on what I needed to change so that it didn’t happen again.
 
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Thank you everyone for your very informative input !. You are all fabulous. My husband I were ready to go buy a new stove yesterday,.. but your experiences you wrote about showed us that this can happen with any stove. From now on,.. I will make sure that the front doors are open to get plenty of oxygen , and that the fire has ignited before I shut them. It is strange though that this has never happened before for many years? Thank you again :)