ST. Croix Problem (Smoky smell)

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Csst

Member
Hearth Supporter
Dec 26, 2010
85
Haverhill Mass
mass
Here my problem im having this is my 2nd year burning with Green Team pellets, stove ran great the first year and most of this 2nd year. (the stove is not quite 2 years old) The flame still seems to be great giving off great heat and whats happening im getting a really bad smokey smell in the house i tried everything under the sun to fix this issues i resealed all pipe joints i checked all the rope gaskets around door and pan bottom, i even cleaned pipe with brush and blew it out using a leaf blower but sure enough i start it up again and the smell is back?? im lost on what to do at this point to fix this problem it seems really strong at first start up than the smells isnt as bad but still does smell? Anyone have any ideas what this could be?Also just wanted to add i normally
burn on setting 2 never use setting 1.
Thanks
Chris
 
Could smoke bomb it and see if you have a cracked heat exchanger. Anything change structurally outside the house that could be redirecting wind patterns?
 
Nothing at all the house is 5 years old and nothing been changed since than bare with me but what do you mean by smoke bomb it?
 
Chris,

Franks is suggesting you buy some smoke bombs and set one off inside the firebox on your stove. They generate enough smoke to allow you to locate leaks in the exhaust system and the heat exchanger.

ETA: Have you added anything in the house that moves a lot of air? This includes a clothes dryer or a replacement clothes dryer.
 
No i havent added anything at all.. where can I order some smoke bombs? Also I have noticed if I put the heat higher like setting 4 or 5 the smell goes away I drop it to 2 it comes back?
 
Csst said:
No i havent added anything at all.. where can I order some smoke bombs? Also I have noticed if I put the heat higher like setting 4 or 5 the smell goes away I drop it to 2 it comes back?

Please tell us the stove make and model. Where the stove is in the house and every single piece in the venting?

Has your house settled (this could possibly break the seal around the vent on the outside of your house)?

When was the last time you pulled and cleaned the combustion blower?

How many bags of pellets have you burned since you last cleaned the combustion blower?

ETA: I've never had a need for smoke bombs but there are a number of places that sell them online. The usual culprits are all on the pressurized portion of the venting, most of this is on the vent side of the combustion blower. However if the blower is running slow it is possible other things in the house are causing the issue and pulling smoke out of the firebox via any exchanger scraper rod, or through the hopper if not closed and sealed, or through the air wash, and even through where the shaft on the combustion blower is. I've seen seals broken around the venting on the outside also result in this happening. If you are using an OAK and things aren't quite right what was outside can be sucked back inside and if the OAK line isn't sealed exit there.
 
I want to take a sec to thank all you guy for helping me out!!

Also i have a St Croix its a Prescott EXL it about 1 1/2 years old im very picky with my stove i clean my stove out almost everyday i only use Green team pellets so far nothing else. also i went threw 2 tons of pellets last season and i bought 3 tons this year i have about 15 bags left. out of the 3 tons. I used one of those snake brushes to really clean out the venting really really well and also cleaned the inside and also used the leaf blower to blow it all out (leaf blower did a great job BTW) i can honestly say i haven't cleaned the combustion blower(not even quite sure where that is)lol

Here the good news i know you guys here know your stuff so i made a video and i found the problem but not sure what casing it please check out the video below and tell me what you think the problem could be?

https://www.youtube.com/watch?v=RtcAqE_OP6E&feature=youtube_gdata_player

Thanks
Chris
 
Csst said:
I want to take a sec to thank all you guy for helping me out!!

Also i have a St Croix its a Prescott EXL it about 1 1/2 years old im very picky with my stove i clean my stove out almost everyday i only use Green team pellets so far nothing else. also i went threw 2 tons of pellets last season and i bought 3 tons this year i have about 15 bags left. out of the 3 tons. I used one of those snake brushes to really clean out the venting really really well and also cleaned the inside and also used the leaf blower to blow it all out (leaf blower did a great job BTW) i can honestly say i haven't cleaned the combustion blower(not even quite sure where that is)lol

Here the good news i know you guys here know your stuff so i made a video and i found the problem but not sure what casing it please check out the video below and tell me what you think the problem could be?

https://www.youtube.com/watch?v=RtcAqE_OP6E&feature=youtube_gdata_player

Thanks
Chris
You did a good job capturing the problem on video. Looks like an easy fix. I would put metal tape around the connection between the pipe and stove flange end or hi-temp chalk. If there is still smoke after that then the problem is coming from where the flange bolts onto the back of the stove. I have a setup similar to yours and even with chalk on the joints had a smoke smell problem early on...I taped all the joints and don't have that problem anymore.
 
Thanks alot!! do you happen to know where to get the metal tape or high temp chalk? i will surely try it. So this doesn't look like a major problem which is great!!I know one time before i checked everywhere when i was resealed the joints looking for high temp tape all i could find was rating of 220 degree which i dont think is enough i tried my local lowes home depot i even check the pellet stove company that sold my stove with no luck.. do you think i auto part store maybe?
 
It's leaking at the stove adapter. That must be sealed with High Temp RTV (anything 500° or greater).
You will need to remove the screws in the adapter, pull stove away from pipe a little, the generously apply the RTV to the exhaust collar on the stove, then push stove back and reinsert on to collar.

Easy Peasy. Thats a very common area for leaks. Either overlooked or not enough goop was applied.
 
Sorry for all the questions but now when you say remove the screw from the collar i see there 1 screw on top of the pipe collar ? is that the screw i undo and than just puyll it away a little and put the RTV there on the stove part (black pipe from the stove)? than push the pipe back into place and replace screw? i just want to make sure i do this right?

This stuff?
http://www.box.com/shared/cprhza311vxlvu8hz2z2
 
Yes. The screws in the very last piece before the stove. Then apply High Temp Silicone to the collar and maybe some on the inside of the adapter.
 
There are actually 4 nuts on threaded studs right behind that you need to check also. Remove all 4 and separate the 2 pieces, there may be gasket materials there so scrape it off and apply RTV sealant and reassemble. Then reattach the appliance adapter with a liberal amount of RTV and screw vent pipe back on.
 
i also had the same problem, what ifound is that were the pipe goes threw the wall thumble the seal broke and the smoke was coming in from there. i got some exhause sealesfrom the auto parts store its rated for 700 deg.sofat my problem is solved.
 
WOW i tried to take the top screw off closet to the stove and i cant seem to get the 2 apart for the life of me seems like all the venting pipes are moving together? Is there a trick on how to remove this pipe away from the stove itself?
 
I would simply place silcone around the app. adapter where it connects to the stove and smooth it all the way around with a wet finger. don't be shywith it apply plenty, when dry cover with alum tape. When restarting stove watch for any smoke leakage
.
 
Thank you I will try that I think I'll take a ride to the auto parts store to see if they have any high temperature foil tape that has a high rating the one at home depot has a rating of 220 I don't think thats high enough rating?
 
Csst said:
Thank you I will try that I think I'll take a ride to the auto parts store to see if they have any high temperature foil tape that has a high rating the one at home depot has a rating of 220 I don't think thats high enough rating?

That home depot one isn't even in the ball park.
 
Well i picked up some foil tape from the auto store its rated for 1500 degrees i put some high temp silicone arounbd the collar part of the stove and pipe and fired it up and still getting smoke.. Its really getting frustrated i worked so much on this today with no luck.. I'll post a video soon on what i did and see what you guys think here.i wasn't able to separate the pipe from the stove but i did what woodmans told me but no clue what to do at this point :(

Thanks
Chris
 
I honestly think you will have to separate the pipe from the stove. Start from scratch.

They sell pliers that go on Oil filters. This works well for twisting off the pipe from the collar. Remember it has Silicone on it now. So its gonna be tough.

Do that and seal the joint from the stove adapter to the first piece of vent (and any other internal joint).
 
Open up the side of that stove and see if you have a leak on the other side of your goop and taping closer to the combustion blower.
 
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