An update on the BK after one full season, with comments on the 'set it and forget it' notion...
First let me say, this beast is a marvel and a thing of beauty. It’s not so beautiful sitting there on the hearth, in fact it is very industrial looking (I didn’t get a model with any fancy trim or anything). But looking at my chimney and seeing zero smoke is beautiful. Feeding the stove at a fraction of the rate I used to, watching my woodpile shrink at a fraction of the rate it used to, and knowing that my workload is a fraction all around, those are all beautiful. And seeing the stove at those rare points in its cycle when the cat is hot and casting its cherry glow across an otherwise dark room, or seeing the aurora borealis dancing at the top of your firebox, far above the coals, where woodgas and smoke meet secondary air, those are literally beautiful.
That said, I can throw out a couple gripes. Having a cat sticking down into the firebox is an annoyance. I might be one of the few people stepping down in firebox size with a BK (I had a Fisher Grandpa Bear before, huge firebox), and that cat sticking down is a pain. Makes for a little Tetris sometimes trying to get everything to fit in around it just right, racing against a live coal bed below that is lighting the splits as you are putting them in. And you ain't been burned until you've touched a hot cat...instantaneous searing, white, like a fried egg. Still, even if the box is smaller, it burns way longer, so I can't complain. too much. ;-)
Starting a fire or re-loading a fire takes some time, it’s not at all 'set it and forget it' unless I am missing something. You gotta start out hot and gradually reduce temps until you are where you want to be. For example, let's say it is the kind of day where you want to be burning with the tstat at 1. You get your fuel burning, get the cat up to temp, even burn it hot for some time, as recommended in the manual. But then you can't just go from 3 to 1. If you clamp down the tstat too fast, the chimney starts to smoke, and even after and hour with the cat temp way up in the active zone, it's still smoking. But if you drop the tstat a half point every half hour or so, no smoke, even down to the point where the tstat is vertical (less than 1).
I like to follow each fueling with a 'hot burn'. I think this does a couple things. It burns any creosote off the firebox walls and the glass (I haven't found anything else that works on the glass, don't know what you 'wet ash on newspaper' people are doing…). It also heats the wood and burns moisture etc. off. But much to my confusion, there doesn't seem to be a way to have a really hot firebox unless you open the door. Even with the vents wide open (tstat maxed) there is not enough air coming in to get really hot. So, I have to sit there with the door a little open until the firebox is full of flames and they are licking up the stack and the stack temp gets up to ~550. But, you have to sit right there, because with the door cracked the fire could very easily get away from you. When I hit 550 I close the door, and even though the tstat is maxed, the fire quickly settles back down on its own. By the time it is back to 300 or less, the cat is well into the active zone and I close the bypass. The manual kinda implies that it is much simpler than this, stating in one place: “Let the fire burn on setting 2-3 for 20-30 minutes, or until the fire is well established, then turn the thermostat to the desired setting.†Sorta ‘set it and forget it.’ But as I said, even on setting 3+, the fire is slow to establish without the door ajar, and once established, the thermostat has to be adjusted slowly, not just set to any old desired setting. If you read the manually carefully though, you can find key details in other places:
“Leave the air control in the fully open position (3) for 15 minutes, (or until the fire is well established) before making further adjustments. Turning down the thermostat too soon may cause creosote formation in the chimney. Once the fire is well established, adjustments may be made for a Low, medium or high fire, depending on heat needs of the home. The glass will stay cleanest when the new load of fuel is burned on high for up to 30 minutes. The moisture in a new load contributes a large part of the deposit on the glass. Burning that moisture off, before turning the thermostat to low, helps keep the glass clean. For a low fire, (12,000 to 15,000 Btu/hour) getting the fire well established is particularly critical. If the wood being used is not well seasoned, it may be necessary to leave the air control setting in the fully open position for much longer than 15 minutes to assure a clean, low burn. When the fire is burning well on high, reset the air control in steps to medium, then lower, over a 5-10 minute period.†I say again that the fully open position is not enough air for my stove, I gotta crack the door, but otherwise I agree: burn hot to start, then adjust tstat GRADUALLY to desired setting.
“All changes to the Thermostat should be done gradually. When you first light the stove and you are using the “High†setting, move the Thermostat towards “Medium†at 20 minute intervals. After the stove has operated at Medium for an hour or so, then you can move towards low. The Thermostat is sensitive and must be adjusted gradually. Too rapid an adjustment will cause the stove to operate improperly.â€
In sum, it's a great stove for those who like efficiency and have time to tinker, but not as simple as some might think. I certainly would not leave it in the hands of a house sitter, that's what the backup propane furnace is for...set THAT and forget it!
Cheers