converting original wood burning fireplace from gas back to wood chimney looks spotless with burning

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Rex Renolds

New Member
Oct 17, 2016
2
Washington state
(Pictures below)

-Hey guys

Had a few questions about converting an original wood burning fireplace back to wood burning from a gas insert conversion.

I have pulled the insert, gas line and electrical from the fireplace that was installed for the gas conversion as well as took the intake and exhaust lines out of the chimney.

When they did the gas and electrical install they drilled a couple holes through the original metal firebox walls. I was wondering if any one had any ideas on how to plug these back up, other than patch welding over the holes that were drilled? I was thinking of getting a few short lengths of threaded pipe just long enough to fit through the holes and then capping the ends and using washers and high temperatures sealant between the caps and the walls of the firebox. Thoughts?

Also, the fire place hasn't been used as a wood burning fireplace in at least 20 years and was very rarely used to burn wood before the conversion. Should I still have it inspected or will it be fine as is. I looked down the chimney from the roof with a bright light and the chimney looks spotless with no cracks or missing mortar as far as I could tell.

Thanks
-Rex

Holes drilled for gas and electrical that I need to block off.
[Hearth.com] converting original wood burning fireplace from gas back to wood chimney looks spotless with burning [Hearth.com] converting original wood burning fireplace from gas back to wood chimney looks spotless with burning

View of chimney from the roof
[Hearth.com] converting original wood burning fireplace from gas back to wood chimney looks spotless with burning

Gas insert removed
[Hearth.com] converting original wood burning fireplace from gas back to wood chimney looks spotless with burning
 
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It's going to be very hard to seal the outer skin holes. Maybe get some moldable plumber's epoxy and make a plug out of that for the outer shell hole? A plate could be welded for the inner surface hole or at least a coverplate held in place with screws in the 4 corners. No need to seal if this is going to be returned to an open fireplace. 99.99% of the air is going to come from the room.
 
my main concern with plugging the holes is sparks and embers making their way through them. I'm not sure where they would go if they made their way out of the "skin" through these holes

-Rex
 
These units are supposed to have a masonry surround but I appreciate wanting to stay on the cautious side.
 
my main concern with plugging the holes is sparks and embers making their way through them. I'm not sure where they would go if they made their way out of the "skin" through these holes

-Rex

I would agree safe money would block those off with a thick metal plate welded., Alternatively you could try to borrow a bore-scope from a local auto parts and see what is in the holes or where they go. If they lead just to brick you may be safe.
 
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