Is a catalyitic stove really more efficient since a cat looses its efficiency with age

  • Active since 1995, Hearth.com is THE place on the internet for free information and advice about wood stoves, pellet stoves and other energy saving equipment.

    We strive to provide opinions, articles, discussions and history related to Hearth Products and in a more general sense, energy issues.

    We promote the EFFICIENT, RESPONSIBLE, CLEAN and SAFE use of all fuels, whether renewable or fossil.

Fargo

Member
Jan 18, 2016
57
North Dakota
So as I am constantly thinking about wood stoves since my purchase, I am questioning the efficiency of catalytic stoves. I will preface by saying a lot of my research was done by chatgpt. So it could be completely wrong. But I have found that a cat can loose 10%-15% efficiency per year. I have also found that a stove with no cat or secondary burn may only be around 40%-50% efficient. So a stove like the BK Ashford 30.2 may start off at 83% efficient, but the stove itself might (my assumption) only be 50% efficient and the cat might be doing the other 33% of the work. If that is all true and the cat is loosing 10% efficiency over a 5 year period, a cat stove is only averaging 75.4% efficiency over that 5 year period. Or about the same as a clean non-cat like the Alderlea T6 (74%). (The 2 stoves I was considering). If my data is correct, it would seem to me, a cat should be replaced at a minimum of every 5 years to maintain efficiency.

What am I missing? If a cat looses 10% efficiency per year how is it more efficient than a non-cat, which as I understand does not suffer this type of loss. The break down looks something like this.

Given

Base stove efficiency = 50%
Catalyst adds = 33% when new
Total when new = 83%
Catalyst degrades 10% per year (multiplicative decay)

Summary: Efficiency Over 5 Years

Year Catalytic Efficiency Total Efficiency
0 33% 83%
1 29.7% 79.7%
2 26.73% 76.73%
3 24.06% 74.06%
4 21.65% 71.65%
5 19.49% 69.49%

Final Answers

Efficiency after 5 years: 69.5%
Average efficiency over the 5-year period: ≈75.4%
 
So as I am constantly thinking about wood stoves since my purchase, I am questioning the efficiency of catalytic stoves. I will preface by saying a lot of my research was done by chatgpt. So it could be completely wrong. But I have found that a cat can loose 10%-15% efficiency per year. I have also found that a stove with no cat or secondary burn may only be around 40%-50% efficient. So a stove like the BK Ashford 30.2 may start off at 83% efficient, but the stove itself might (my assumption) only be 50% efficient and the cat might be doing the other 33% of the work. If that is all true and the cat is loosing 10% efficiency over a 5 year period, a cat stove is only averaging 75.4% efficiency over that 5 year period. Or about the same as a clean non-cat like the Alderlea T6 (74%). (The 2 stoves I was considering). If my data is correct, it would seem to me, a cat should be replaced at a minimum of every 5 years to maintain efficiency.

What am I missing? If a cat looses 10% efficiency per year how is it more efficient than a non-cat, which as I understand does not suffer this type of loss. The break down looks something like this.

Given
Base stove efficiency = 50%
Catalyst adds = 33% when new
Total when new = 83%
Catalyst degrades 10% per year (multiplicative decay)

Summary: Efficiency Over 5 Years
Year Catalytic Efficiency Total Efficiency
0 33% 83%
1 29.7% 79.7%
2 26.73% 76.73%
3 24.06% 74.06%
4 21.65% 71.65%
5 19.49% 69.49%

Final Answers
Efficiency after 5 years: 69.5%
Average efficiency over the 5-year period: ≈75.4%
Life of the cat is roughly 10k hours. Do in a decade or 3 years. It doesn’t change the efficiency. The cat stoves are more efficient at lower operating temps. Burn less wood but you get replace a cat every 10k hours. They work well for some who don’t need lots of heat. Once you need to go to a 6-8 hour burn cycle the efficiency difference is less compared to a secondary burn stove.

The cat efficiency is just being measured how? Probably not the same way we measure stove efficiency.
 
  • Like
Reactions: begreen
Life of the cat is roughly 10k hours. Do in a decade or 3 years. It doesn’t change the efficiency. ...

The cat efficiency is just being measured how? Probably not the same way we measure stove efficiency.
I don't know how the efficiency is measured, but surely they loose efficiency. They are made with materials that wear out and degrade. A used cat with 5000 hours won't work as well as a new cat, right???. Something must changed as the hours add on. Otherwise there would be no need to replace them. Unless you're saying a cat either works at 100% or it doesn't work at all. That would be a different scenario. But from my research, it appears a cat will loose its efficiency as it gets used up. So maybe the question is how much efficiency is lost at 10,000 hours? Is that when the cat is completely drained out and not doing anything? Is that closer to 50% loss of efficiency, or is it closer to 30% loss and your at the break even point of a non-cat? It seems to me a catalytic converter is a consumable item that wears out and looses its efficiency as it breaks down the materials. If so, the efficiency of the stove would have to be affected. So unless I'm completely wrong in my thinking, a cat stove will decrease in its efficiency as the cat breaks down. So its efficiency is kind of a decreasing number. Where a non-cat, with a secondary burner will have a more stable efficiency level through out its life. Sure the tubes or baffle can also wear out. And at that point they are not efficient and need replacing as well. But I think they are more durable will not suffer from loss of efficiency until completely gone. It seems to me the secondary burners either work or they don't. Otherwise, it would seem we would be replacing them as part or regular maintenance as well.

So I guess the question I am trying to figure out is how does the loss in the efficiency of the cat, or secondaries, affect the overall efficiency of the entire stove.

Note: I understand, the scenario I am trying to measure would require both stoves to be running at their optimal efficiency levels through out the test period (say 10,000 hours) The comfort of low and slow vs hot and fast could certainly affect efficiency as the secondary burner would likely drop out of its efficiency zone sooner as the firebox cools off. But lets assume, for the sake of argument, we are keeping both stoves warm enough during the entire 10,000 hours that both are maintaining optimal efficiency. How does loss of efficiency affect each stove.

In short, which is more efficient, a good quality catalytic stove with 9000 hours or a good quality non-cat, but secondary burner stove with 9000 hours?