My wife prefers the VC to the old Vermont Stove Co. But I'm concerned this thing has been overfired and is nothing but a parts stove. Nonetheless, I installed it, and slightly mangled the 20 degree stove connection. I have two copies of the paperwork for the ~1984 Vermont Casting positive connection kit. Apparently a straight and 20 degree came with this kit, and straight is supposed to be used in most cases, as it should have been in mine. The reason I needed to mangle the connection was because my smoke chamber heads up to the clay liner at an angle to the left. SO the left side of the connection is lower than the right. The old 5 x 13 duct was too hard to bend, and tight in my smoke chamber. Maybe I should have pulled it out and re-inserted it, but by the time I figured out this was a significant problem I was DONE, tired, pissed, etc. The darn damper was hitting the connection on the left because it was sitting so low!! I had to get my sheet metal snips and cut the left side about 1/2 to 5/8 an inch to get the damper to move "smoothly".
*** So, I think instead of setting the adaptor flush into the top of the insert, you shoved in through the top of the stove at an angle? The adaptor should have come to rest on a small ridge at the bottom of the tapered inlet... maybe 3/4 inch or so deep and sit there. I drilled a 1/8 inch hold on each side of mine to push a screw out through the hold it in.
I realy think this thing has been over-fired. let me take a picture of the bars in the front. TOTALLY Warped. There are small spaces in the back corners too. Should I worry about that? Could Carbon Monoxide be getting into the blower chamber??? I don't want to die.
** Small spaces? In the back corners? You mean gaps in the stove? Likely a fire and heat control issue. A decently drafting chimney will pull on the stove... likely never get anything back out of it but you might get a little smell. It's not unusual for VC products to need to be torn down and resealed, every 3-5 years or so. It's routine maintenance for cast iron multipiece units. Might be able to take some small pieces of rope gasket and push them into the gaps for now... furnace cement won't last five minutes... a few hot/cold cycles and you'll be shoveling it out with the ashes.
So I've got to say, I think the build quality on the Vermont Stove Company is better. Maybe it's just because (a) this VC is over-fired, warped, etc. Or (b) because the VSC has barely been used (but the one I bought for $50 looks like it's had heavy usage, but all looks good on it too).
Do you think this VC is a junker / parts stove??? Here are the problems I found. Not to mention I was not exactly thrilled with the heat output (like I was with the VSC). Maybe I need to run it for a day to get lots of hot coals.
- the slight angle on the connection is getting in the way of the damer
***Not exactly sounding or looking like it's like it's "supposed to be". Might be the way it had to be installed... could be the way that unit is. My adaptor doesn't come through the inlet at all.
- unrealated to the above, the damper will pop out of its pivot if you open it too fast. You have to push the bottom left
*** Remove it again, clean well underneath it, make sure it's seated well and straight. Had trouble with mine to a degree the first time I removed it. If it's not straight and clean underneath it can shift when you try to move it.
- The bottom grate is broken in half
*** Not unusual. Cast iron grows when it gets hot and shrinks when it cools. If the insert wasn't assembled "perfectly" the small slots I talked about in one of the above posts will not line up with the small detents in the base of the insert. This will allow the grate to "creep" forward with expansion and when it cools it will not contract to its normal shape and size. Leads to a grate that won't fit. Take it back apart and go at the back edge with an angle grinder until it fits.
- The bottom grate hits the doors, making the left one extremely hard to open, after brunign and expansion
*** See above, immediately before this one...
- There is a slight separation at the back corners of the stove. This does not look significant, but is enough to at least cause some concern.
If it's leaky you may need to reseal it... with broken/bent parts galore it may not be worth it.
- 4-5 bars onthe front of the stove are significantly bent, looking like this stove has been overfired.
Door gasket leaks cause them to be overheated... when the grate grows, the middle support for the bars misses, and they sag when they get too hot...
- The door gaskets need re-sealing
That's not even a complaint...
It's rope gasket. Get a Dremel Moto Tool or similar and the small bullet shaped grindstone and clean them up good. Take a q-tip with some fiberglass gasket cement and put a light film on what you cleaned. Press 3/8 rope gasket into it, trim to fit, put the doors back on the stove and light it up. Same size on the cleanout door.
- The ash tray seems to not go in far enough, so the dorr to the ash pan looks as if it is not completly sealing.
It's close... should not hear metal on metal when you put the cleanout door back in place. New gasket?
- There is some rust on the top, looking like maybe some rainwater was getting in the previous woner’s chimney
***Likely not a huge problem if the integrity of the insert is okay...
- one of the two fans (the left) is not working
***Expensive... might be a deal breaker with the totality of the circumstances noted...
Wood grate is about 176.00, bars are 34.00 each...
Thanks,
Mike