Hey folks, first time poster here (This site is excellent!) looking for some advice on sizing a stove for a unique/unusual situation that seems to be resulting in a lot of conflicting advice from dealers/reps.
My wife and I are doing the owner-builder thing and building a new barn-home for ourselves in southern Vermont. The structure will house our living space as well as a large workshop (I'm self employed). We are both fairly new to wood burning (She's brand new to it and I've only ever had a crappy fireplace) Our new location has 10+ acres of woods and excellent eastern and southern exposure with glazing designed to take advantage of it. We are hoping to use wood as our primary heat source with electric backup (No natural gas here.)
Where we are running into trouble is the following:
-We are building the home in the style of a monitor barn with a 40x60 main level (2,400 sq. ft.) and a 16x60 loft (960 sq. ft.). Its all post and beam construction with enormously high cathedral ceilings due to the barn/workshop thing. Our eave walls start at 10' tall and go up from there with the roof pitches to 16' tall. Our central bay underneath the loft is 12' from slab surface to the bottom of the loft floor. Our total volume is a cavernous ~40,000 cubic feet. Yes I know, we made it too tall.... figured that one out a bit too late.
- On the other hand, we have a super-insulated wrap and strap design that is extremely air-tight (HRV ventilation) with 6" and 8" of polyiso foam on the walls and roof, giving us R-39/R-52, plus a heavily insulated slab floor on the main level along with triple pane windows, home-made insulated doors, and nearly no thermal breaks or other combustion appliances competing for air.
-To our benefit is there will be very little in the way of interior partitions. Except for the bathrooms/mechanical room the loft is entirely open and the main level has one wall dividing the living space and workshop space.
- Our Chimney height is also a fairly lengthy 34' from stove to cap with one offset, enclosed almost entirely within the conditioned space. So yeah, draft.
- Our math gives us a heat loss at a -15 degree outside temperature of about 50kbtu/hr for the entire structure. Approx. 50% of that figure is heat loss due to air exchange/leakage (before factoring in what the HRV recovers). Our joke is that on a 50 degree day a hot shower might be able to heat the space for the day.
Our big fear is that any stove large enough to hold a burn overnight will have us running out into the snow in shorts trying to cool off. Complicating the situation is that the air in my workshop and our living space air shouldn't really be mixing. (I gave up trying to find a safe and practical way to share air and heat between them today. We either have two stoves or we will be sucking down fumes and dust at the dinner table). So we are inclined to air-seal the partition wall between those spaces and therefore are really trying to heat two zones, one being about 1440 sq. ft. in a big open space, the other being around 960 sq. ft. with a stairway heading up to another 960 sq. ft. in the loft. We have not built any interior partitions yet and can thus air-seal and insulate (or not) wherever necessary, including the loft floor.
We are leaning heavily towards soapstone stoves to try to mellow out heat from the stove and thus are looking at Hearthstone and Woodstock. I like how the soapstone will look with the acid stained concrete floor. My wife likes the traditional cast iron (Jotul castine/oslo were her favorites, with shelburne/manchester a close second).
The 2 local hearthstone/jotul dealers are suggesting smaller stoves like the castine, castleton, and heritage. We talked directly to a hearthstone rep who said ignore the BTU numbers and look at the volume of the space and is pushing us towards a manchester/mansfield. Woodstock stoves advised their new ideal steel stove for its control-ability but honestly the aesthetic is a deal-breaker for us. We both love the progress hybrid both in form and function but fear its too much stove for us. Unfortunately the other woodstock stoves have been vetoed on aesthetic grounds, at least for the living space. (She doesn't care whats in my shop, so the ideal steel is actually a possibility there, the excellent price point may help me get over its modern look in our rustic barn).
Both local hearthstone/jotul dealers gave us an excellent impression, but visiting the woodstock factory really has me hoping we can make a progress hybrid work. We want to hand our money to stove geeks rather than marketing departments and the woodstock stoves didn't have hearthstone's crappy hardware or jotul's lack of soapstone. The amount of extra thought and engineering/design in them was obvious. We want a woodstock-built stove that looks like a hearthstone/jotul, ideally. That means a progress hybrid. Does that mean keeping windows open all winter to avoid cooking ourselves?
Help?
Attached is our floor plan with possible stove locations. South is up. Stoves have to be within the central corridor (between the two rows of posts) otherwise chimneys will run on the exterior and look really stupid towering up above the loft like bunny ears. Anything within the central bay can be routed through the loft with varying difficulty or ease.
My wife and I are doing the owner-builder thing and building a new barn-home for ourselves in southern Vermont. The structure will house our living space as well as a large workshop (I'm self employed). We are both fairly new to wood burning (She's brand new to it and I've only ever had a crappy fireplace) Our new location has 10+ acres of woods and excellent eastern and southern exposure with glazing designed to take advantage of it. We are hoping to use wood as our primary heat source with electric backup (No natural gas here.)
Where we are running into trouble is the following:
-We are building the home in the style of a monitor barn with a 40x60 main level (2,400 sq. ft.) and a 16x60 loft (960 sq. ft.). Its all post and beam construction with enormously high cathedral ceilings due to the barn/workshop thing. Our eave walls start at 10' tall and go up from there with the roof pitches to 16' tall. Our central bay underneath the loft is 12' from slab surface to the bottom of the loft floor. Our total volume is a cavernous ~40,000 cubic feet. Yes I know, we made it too tall.... figured that one out a bit too late.
- On the other hand, we have a super-insulated wrap and strap design that is extremely air-tight (HRV ventilation) with 6" and 8" of polyiso foam on the walls and roof, giving us R-39/R-52, plus a heavily insulated slab floor on the main level along with triple pane windows, home-made insulated doors, and nearly no thermal breaks or other combustion appliances competing for air.
-To our benefit is there will be very little in the way of interior partitions. Except for the bathrooms/mechanical room the loft is entirely open and the main level has one wall dividing the living space and workshop space.
- Our Chimney height is also a fairly lengthy 34' from stove to cap with one offset, enclosed almost entirely within the conditioned space. So yeah, draft.
- Our math gives us a heat loss at a -15 degree outside temperature of about 50kbtu/hr for the entire structure. Approx. 50% of that figure is heat loss due to air exchange/leakage (before factoring in what the HRV recovers). Our joke is that on a 50 degree day a hot shower might be able to heat the space for the day.
Our big fear is that any stove large enough to hold a burn overnight will have us running out into the snow in shorts trying to cool off. Complicating the situation is that the air in my workshop and our living space air shouldn't really be mixing. (I gave up trying to find a safe and practical way to share air and heat between them today. We either have two stoves or we will be sucking down fumes and dust at the dinner table). So we are inclined to air-seal the partition wall between those spaces and therefore are really trying to heat two zones, one being about 1440 sq. ft. in a big open space, the other being around 960 sq. ft. with a stairway heading up to another 960 sq. ft. in the loft. We have not built any interior partitions yet and can thus air-seal and insulate (or not) wherever necessary, including the loft floor.
We are leaning heavily towards soapstone stoves to try to mellow out heat from the stove and thus are looking at Hearthstone and Woodstock. I like how the soapstone will look with the acid stained concrete floor. My wife likes the traditional cast iron (Jotul castine/oslo were her favorites, with shelburne/manchester a close second).
The 2 local hearthstone/jotul dealers are suggesting smaller stoves like the castine, castleton, and heritage. We talked directly to a hearthstone rep who said ignore the BTU numbers and look at the volume of the space and is pushing us towards a manchester/mansfield. Woodstock stoves advised their new ideal steel stove for its control-ability but honestly the aesthetic is a deal-breaker for us. We both love the progress hybrid both in form and function but fear its too much stove for us. Unfortunately the other woodstock stoves have been vetoed on aesthetic grounds, at least for the living space. (She doesn't care whats in my shop, so the ideal steel is actually a possibility there, the excellent price point may help me get over its modern look in our rustic barn).
Both local hearthstone/jotul dealers gave us an excellent impression, but visiting the woodstock factory really has me hoping we can make a progress hybrid work. We want to hand our money to stove geeks rather than marketing departments and the woodstock stoves didn't have hearthstone's crappy hardware or jotul's lack of soapstone. The amount of extra thought and engineering/design in them was obvious. We want a woodstock-built stove that looks like a hearthstone/jotul, ideally. That means a progress hybrid. Does that mean keeping windows open all winter to avoid cooking ourselves?
Help?
Attached is our floor plan with possible stove locations. South is up. Stoves have to be within the central corridor (between the two rows of posts) otherwise chimneys will run on the exterior and look really stupid towering up above the loft like bunny ears. Anything within the central bay can be routed through the loft with varying difficulty or ease.