Gooserider said:
Green Mtn Boy said:
<snip>Would it be possible to use a two stage pump and run it via pulleys of the PTO to achieve near 3000 psi?
. . . the answer is yes, but you will need to be careful - most of the two stage Haldex/Barnes pumps used on splitters are designed to ONLY be used with an inline drive, and can't take side loads...
Gooserider
3000 PSI is not a good goal. At that pressure - at best - everything is being worked to the max. That is a bad way to design something. Even high-end industrial and farm tractors, backhoes, excavators, etc. rarely run past 2200 PSI. That so things last awhile. I'll add that many cylinders are only rated 2500 PSI for max. safe pressure. The reality is - 2200 PSI, or even 2500 PSI - in a log splitter can split anything with the proper cylinder.
There are plenty of single and two stage pumps available with full ball bearing support for side-load belt drives. Dynamic makes two-stage ball-bearing pumps from 8 GPM up to 16 GPM for less then $130. But, that's 16 GPM at 3600 RPM and in low-stage (fast mode) pressure of 650 PSI.
A two-stage pump would be pretty useless on a PTO running at 525 RPM. Also doesn't make much sense unless you've got some sort of overblown garden tractor. A real tractor, or even a compact tractor with a real 525 PTO is going to be, at least, close to 20 horsepower.
If you were to take a big two-stage pump - let's say a 28 GPM model for over $400. Then, hook it up belt drive to a 525 PTO with a 1 to 1 ratio - that pump will only put out 4 gallons per minute in fast-range, and only 1 gallon per minute in low range (high pressure).
Then there's the added issue of belt-slippage. And, if you try to speed the pump up by using a smaller pulley on it - the belt has less friction area and slips that much more.
Maybe I'm missing something - but if you have a farm-type 525/540 PTO, stick a PTO single-stage pump on it and you'll do fine.
If you buy a single-stage PTO pump - often marketed as 8 GPM, it will flow around 7 1/2 GPM using 3 horsepower at 500 PSI. When you hit hard wood - and pressure rises to 2000 PSI - flow will drop to 11 GPM and you'll need 12 horsepower. At 2500 PSI - you'll need around 15 horse.
At 2500 PSI, a four-inch cylinder will split just about anything, and a 5" cylinder WILL split anything.
One a side-note, I still have a splitter I made 35 years ago - from junk parts. It has a single-stage Cessna aluminum pump (not ball bearing). It's hooked via belt drive to an 8 horse S8D Wisconsin engine with a 6-1 ratio. So, when the engine runs 3600 RPM, the pump only runs 600 RPM. When I built it, I already knew how fast it would run - since I built it from parts I robbed off a John Deere 450 crawler-loader with 5" cylinders. I knew how fast they cycled with engine idling - so no math needed. Cycle speed is a little slow but OK. It will split just about anything with the 5" cylinder - but in hard stuff will either slip the belt or stall the engine - unless you "surge" by hitting the lever quick and then, let off. It is a crude piece of junk. At the time when I threw it together, I didn't expect it to last a year. Pump, valve, tank, filter, and cylinder all came off the Deere crawler. Engine came off a Bolens garden tractor, beam made from a piece of railroad track, and wedge made from two crawler-grouser pads welded together.
Like I said, a piece of crap - but also proof of what an 8 horse engine can do with a single-stage pump and a large cylinder. It got used a lot for 3-4 years, and now it's just parked in my "archives" out in the field.