There is a good strong discussion about this topic (EPA tests) in the Woodstock PH thread, starting about page 11 and goes to about 15 or so. Some flame throwing (no pun intended!) but, I think a good discussion with lots of different viewpoints. Mine of course is the only on that is correct though!
https://www.hearth.com/talk/threads/woodstock-soapstone-progress-hybrid-stove.88516/page-11
In summary, I personally have thought alot about this long and hard. While I have very little stove experience (just got my stove a month ago), I have a strong scientific background and am pretty good at analyzing and pulling apart testing results (it's a big part of my job/carreer). That said, I think the EPA numbers are somewhat meaningfull, and decent for comparison purposes (compare one stove to another), but are certainly NOT designed to do that exactly (the EPA is intersted in emmisions, not heat output). They are certainly flawed and do not depict real world outputs, however they do provide a setpoint comparison on a level playing field. If one stove performs better in EPA tests, it will likely perform better in the real world. Will the percentages of performace be exactly the same or ratios of them stay the same? No. But I think they will give you a reference point, you would not otherwise have. Using only the firebox size can be a big mistake. The reason being, think about the difference in heat output between a large 3.0 cf fireplace (non airtight, non epa...), and a modern EPA 3.0 cf fireplace. They both are the same size firebox, can be loaded and burn the same amount of wood, yet one sends virutally ALL of it's heat up the chimney, while the other sends most of it's heat into the room. One burns 4 splits for 8 to 10 hours, while the other burns 4 splits in 30 minutes. But they are the same size firebox, right? Why such HUGE differences in heat output then? Becasue of the difference in design of the unit. One traps the exhaust and heat, and sends it swirling around the box, and into baffles and a heat exchanger, the other goes straight up the top of the box and into the chimney.
The exact same differences can, and do exist in the different designes of stoves. Some capture the heat and radiate and/or convect it into the room, and some let it go up the chimney. Some don't burn all the fuel from a load, and let alot of it go up the chimeny un-burnt, while others burn every little last bit and extract all the heat before letting it go up the chimney. So I think the EPA tests while not perfect at determining heat ouputs by any means, do give us a decent reference point to compare how they might perform under a set of conditions. The results will vary in your home with your setup, draft and environment, but the results will vary the same way for the most part with any stove you install whether it is better or worse results compared to the EPA tests.
Lastly, as pointed out by some in the Woodstock thread, there very well may be some error in the results reported. Some of the units results seem to be way off based on real world comparisons. Those I can't answer for, were the test done incorrectly? Was there a typo by mfgr or EPA....? Or, maybe those units just are not as good as people think they are , who knows? But that leads me to the below:
The EPA doc is interesting and actually does nothing useful in testing. A better test would be to put the stove in a sealed room or one with a known heat loss and run the stove for an hour with a standard wood and measure the temperature change. The current EPA test does not account for thermal efficiency. How much wood a stove can burn in an hour has little to do with BTU rating output only BTU input. If I add a secondary heat exchanger to my stove it will put out more heat but the EPA test numbers will not change. So in my personal opinion useless. They would be a lot more useful if they at least took into account stove temp and stack temp as it would give a clue as to how much heat goes into the house rather than up the stack pipe.
EXACTLY! I was dumb-founded when I started researching for my stove purchase, and found no
real standard heat output tests. Also, little to know info on how the EPA tests are done, why, where and by whoom... There are no real tests done excpet by mfgrs themselves on heat outputs rather than emmisions testing. I can't believe there is no wood stove test lab somewhere (UL or other?), that takes a stove, puts it in a environmentally controlled 30* air temp, 20% humidity or such and loads it full of wood and let it burn while monitoring load weight, stack temps, and room temps at different distances (say 5', 10', 20' and 30') over time, then graph it all, and release that as the official stoves OUTPUT. Just about every other industry has something like this. Why not wood stoves? Maybee I should open a Stove test lab? Could be a fun job.