Wacky1 said:
Ok, so if it is less than 1/4", not to worry? My build up is maybe 1/8" real thin, just around the edge of the liner it has slightly more build up. And yes the build up is where the clay top meets my brick. I thought maybe I did not have the insert hot enough to reburn properly? I don't think it can fall back into the insert, got a baffle in the top, never saw any of what I bumped off and fell down the liner in the box. If a small piece fell down should I worry or will it burn up when I get the insert up to temp? I have had hot fires in the insert just since Thursday. I had a 700 temp on the face of the insert, so maybe 800-850 up top. I just thought that this insert was to eliminate alot of the buildup problem. I never noticed this before with my old insert. The wood I am burning is red oak about 1 1/2 yrs cut doesn't seem real wet, don't have a meter but when you smack 2 splits together they sound hollow. I will have to have the insert removed to clean out I am guessing.
If it's thin, not really a problem, I wouldn't worry about it... Even small chunks falling down aren't going to be an issue - it takes a sizable pile or a really thick buildup to be a problem - the 1/4" thick layer calling for cleaning is really a conservative, safe limit - if you clean at that level, you won't reach the point where it's a hazard. Unless you have a lot of elbows or twists in your liner, stuff that falls will end up in the firebox or baffle, where it will get burned, so again not a problem.
Sometimes an EPA stove will look like it's giving more deposits, simply because what there is can tend to concentrate right at the top of the chimney - so it looks thick there, even though the rest of the flue is clean... Another factor is that modern stoves are designed to put most of their heat out into the room, and send less up the chimney, so your actual flue temps are cooler, which again causes more condensation of the little bit of crud left in the smoke...
Your wood sounds like it should be OK, though the "clunk test" really isn't that reliable - the only way to be really SURE is to use a meter on the inside surface of a freshly split chunk... (and red oak can take a LONG time to season...)
At this point, it doesn't sound to me like you have a lot of reason to be concerned, I would just keep an eye on things, and especially try to watch how much smoke is coming out of your stack - if you are only getting significant amounts of visible smoke when you are just lighting up, or after a reload, you are almost certainly burning well and properly. It is only a sign of problems if you get smoke after you have a good burn going...
As to the cleaning - if you have a properly installed liner that goes from the stove outlet to the top of the chimney, which it sounds like from your description, you shouldn't ever need to pull the insert out to clean it. You MAY need to pull some parts like the baffles and / or secondary burn tubes out in order to let the crud fall from the flue down into the firebox, but this is usually pretty easy - see your stove manual for details, as the exact procedure varies... If you have a liner that only goes part way up the chimney, then you have a "direct connect" type install, which is a really bad way to do things as it does require you to pull the insert for cleaning... (This is why we encourage the full liner installs, among other reasons...)
Gooserider