dogwood said:
Tom in Maine, how are your walls constructed to accomodate R-65 foam. How thick are they? I built mine with 2x8's to accomodate R-26 pink fiberglass. I was going to use double wall construction, but this was about twenty years ago, and I thought the building inspector wouldn't pass on it if I did. People have changed since and I regret I didn't do what you have now.
Mike
We found the walls on the first floor were rotted (a victim of a wet basement and a couple hundred years of wind driven rain), so we removed 4' of wall at a time and replaced them with foam panels we built. The panels had 5.5" of polyiso foam (~R-38) sandwiched between 2 2x4's that were laid flat every 16" These were glued and screwed together to create the panel. The exterior 2x4's were pressure treated, given the location. We had tested the panels at the University of Maine and found they were as strong as conventional structural panels and /or stick building.
Once the panels were up, there was the space in between the exterior 2x4's that screamed for 1.5" of foam, so I cut and fit 1.5" polyiso in between them (R-10.8) and then it only made sense to throw another 2" over the "studs" before sheathing it.
The second floor (it was a high posted cape) had a cavity I built to match the first floor walls and it was filled to spray foam to stiffen up what was very loose
mortised framing.
When all was done we had R-65 in everything but the front wall, which was originally leaning back, so in order to have a straight wall under the roof, I had 5" to fill.
That got padded out with another 5" of foam.
Fortunately, at that time, we were in the business of selling polyiso seconds and the cost was not horrible. I think the numbers work with firsts. The thicker the walls are the stronger the house is.
I had a theory that the R-40 that everyone, including myself, was suggesting for superinsulation was not enough. I did some math and through some
calculations that might be considered voodoo, felt that R-60 was the number to shoot for. That seems to be bearing true for our climate.
It does heat and cool easily. And it makes the cost of heating and cooling with almost anything practical. We used to use 250g of oil for heat and hot water.
At that point, a small gas fireplace would've been a lot easier, but I don't want to send my money anywhere but Waldo County--where we live.