Sorry I didn't get back sooner. It's gonna rain and get cold here too. So I started my short rebuild to find all my bricks (but not the top ones) well broken. I photo documented how it comes a apart. I'll get it online some how. Payday is tomorrow and I can buy the bricks then.
I prop the throttle because it seemed to close too early. I think the previous owner over cranked it and it's a gonner, but it does work on lower fires. Also if you put a fan behind it, you cool the throttle and it shuts you down too early. Maybe a ecofan this year instead.
Although my wife calls the house a cabin, its a Cape Cod with cement plaster walls and no insulation in the sides. Since we don't heat the basement, my side of the bed (on the north side of course) get about 55-60 deg. (Hint the stoves on the south side.) It's a good stove for a hunting camp, not a house.
Quick note on the recementing. You don't need to break down the walls, in doing so you just commmitted to a weekend of chipping and the elusive gluing it together, aligning it and getting all the joints right. Believe me it's not fun and most likely not needed (unless you didn't do it right the first time). It's a weekend job. The first year I did it I missed some, the second time I squeezed the walls together too tight and I had to cut the firebricks bottoms 1/8" to get the grate back in. See below...
The factory states to glue the top brick gasket in place. Tacking this gasket in would be better. The top bricks just sit on the gasket tightly together. The fire needs to go around the brick to the front, not through then to the top. You burn out the top in no time that way. I put 1/2" flat gasketunder them. Pull the tubes and clean them. The align tubes with notches to the correct angle, check each one. It mentions to seal the tubes and this may be a good idea, gluing them may be overkill. When I figure it out I'll post it.
The grate lifts up out of the bottom, then the side bricks, from front to back can be plucked. The last side bricks slide forward a bit, then come out. The rear brick swings from the bottom out. I didn't say vacuum, but use some safe suction device to clean every thing out. (And not a turkey baster or breast pump either.) I pull the top and top bricks upon every chimney cleaning. I brush everything down to the ash pan then vacuum, oops, er, safely suck out the bottom.
Funny note about sealing the primary air throat. The glass window allows air down the glass (to keep it clean), right in front of the upward burn draft. So I don't think lifting it causes much air up the chimney loss. Now totally removing and it will not burn at all. I actually have it at an angle so the feed circles into the burn. I was thinking of putting a gasket around the back of it and /or completely modifying it and making a secondary air channel. You've got to dig it out every other loading. Beside, free wood doesn't always come in 16's, I've got barrels of wood ends, and it's called a chop saw, duh! (There is a reason for cheap tools!).
I save the maple for January/February freeze. Otherwise I seem to be the only road picker that wants elm. So what if it's twisty, that's what a splitter is for. I burnt out the bottom grate after 3 yrs. $65 plus shipping. I've put alot of wet wood through it only due to my own lazyness of not recovering the wood pile or forgetting to put a board over the cover. There have been times we run it for hours with the door propped to steam the wood. Yup, not the best practice, but hey, when it's cold you'll burn your neighbors bushes to keep warm (no, I have not done that, yet...). This year I got it all done early.
Don't glue the top plate down as mentioned above. Regasket it and glue the gasket on the top plate. You don't have to regasket it every time you pluck the top off. (It's not a car.) Hand tighten the screws like you do a tire (pun intended) cross ways, but only hand tight. Don't muscle any of the screws. And put a bit of never sieze high temp / manifold bolt grease on them to go back in. They rust in easily. Remember the frame is going to expand and contract from the heat. You've got to trust in a good gluing. Biggest leaks come from around the secondary burn air feed on the front left and right walls near the door. It's a odd gluing situation around the door area, so just look closely. Don't glue the grate in (silly to say, but true), no air comes in that way. The air travels around the ashpit then to the front throat.
Stack dampner is not a fully closed one. It's in case of some errand piece of turbo wood (pallets) gets in and I need to shut it down quicker. I've got standard pipe to the ceiling (8' up') then Triple wall up the next 18'. One straight shot up. With the cigar box burner, you can't get a fire quench stick up there very easily. I've got to watch out because one chimney fire and so much for the chimney pipe. The roof is fall me off pitch of 12/12. Yup, you can put a square right on top. And I'm doing that roofing job next week.
Important gaskets are the door, flue collar, top bricks and top.
Yes, I'm probablly pushing the full heat from the stove, but it's not totally replacing the heat, just "supplementing", like oh 90%....lol
And yes I'm very satisfied with. And so is my wallet, just not my back...
I'm at my word limit...I'll post the tear down later.