The dealer was not very accommodating and accused us of overfilling the stove and said it probably won't be covered. We've always kept it within 350-550 degrees and did the proper catalyst heat-up procedure outlined in the manual. They also said it is irreparable and we'd have to buy a new unit. The oddest part is after the owner stated all that they still wanted to schedule us for a annual gasket service with them, seems quiet contradictive.
I just couldn't believe this and dove into research and making calls to other stove dealers. From all that I've learned that:
- I can drill a hole at the very end of the crack and fill it all with stove cement and would have to re-fill with cement each year.
- I could hire a specialized welder to grind down a channel over the crack and fill in with a weld bead.
- I could have a local foundry whom specializes in replacement parts install a new back.
In addition to that Ive learned, from a local reputable stove repair technician, that Vermont Castings will do everything in their power to skirt around honoring their life time warranty. The Tech also states he believes the crack occurred from an air draft in the damper gasket, which caused pressurized air to hit directly on that spot. It makes sense because the gasket was pealing off.
Im sorta panicking because our savings went into this stove and I feel like the dealer is essentially saying it's my problem.
If the dealer doesn't help... Do you think it is worth me fighting this with Vermont Castings directly or just paying out of pocket to repair it?