Water in the firebox of my Kerr TW 2000

[kurty]

Hi, I'm a newbie to this forum, I have a Kerr TW 2000, I was cleaning the ash out this morning and noticed that the ash appeared to be wet, so I let the fire go out and pulled the ash out from the back of the firebox and there is water trickling down into the firebox from the back left firebrick. I was wondering if anyone has ever heard of a problem like this? I bought the TW 2000 brand new and have been using it for only 3 seasons, so I would think that I wouldn't be having this type of problem. if anybody has any info about this, would be greatly appreciated. Thanks

 

[maple1]

Either corrosion, a stress crack, or a failing weld.

You might be able to get it welded.

I'd get in touch with the dealer you got it from first though. Not sure if there's any warranty, but 3 years isn't very long.

Had it ever been overheated? Pressures & temps always kept in the safe zone?

 

[PassionForFire&Water]

If you can isolate the boiler with some shut off valves (hopefully they are installed), then drain the water and then put 5 or 10 psi air pressure on it you can spray a water soap/solution on the welds.
If it starts to form bubbles you have a leak.
Be careful not to put more then 5 or 10 psi air pressure on it !!
Compressed air is very dangerous!

 

[kurty]

I don't think its over heated before, I would lean more towards a failed weld, I was wondering if I had it welded, how strong that weld would be? if it can even be done (the leak is as far back as it can be, with not a great access).
I do have valves I can close to do a pressure check, but I don't know where else the water would be coming from. I'm definitely going to call the manufacturer, although, I don't think I mailed the card in, so no warranty. Thanks for the help.

 

[maple1]

A good welder who does pressurized stuff should be able to do it. That's without seeing how hard it is to get at. If you can find one who values customer service, he might be able to do it right in place.

I'd be leery of what else might show up in the future though. Even if the rest of it is solid, the peace of mind factor has taken a hit.

If you don't get anywhere with the manufacturer, get a welder in to look at it for you. Maybe start looking for one now if you don't know one already.

 

[kurty]

I talked to the manufacturer today and they said that they would assist in resolving the problem, they suggested a certified welder if it's accessible or possible replacement, but I have to deal with the US distributor, I'd prefer replacement, but I have to see what they say. Thanks for your response, I'll keep you posted.

 

[stratton]

I talked to the manufacturer today and they said that they would assist in resolving the problem, they suggested a certified welder if it's accessible or possible replacement, but I have to deal with the US distributor, I'd prefer replacement, but I have to see what they say. Thanks for your response, I'll keep you posted.

Kurty,
call me i have same unit …used for 2yrs with danfoss protection .
It was undersized for my application.
Luke 203-610-7667 P.S. How does $500 sound I live in fairfield ct.