This may sound like a silly question, but I have to replace my roof and I'm wondering if there is a better alternative to asphalt shingles.
Griz, how old is the roof presently on your home? Honestly bang for buck wise, shingles is the way to go. GAF has what they call a lifetime warranty shingle. But read the fine print. Its pro rated after so many years. As Elk stated they range from 20 yr to 50yr shingles nowadays. I haven't seen a 15 or 20 year in quite some time.
Most supply houses in this area start at 25 yr three tab and run up from there. If you go with a 30, 40, or 50 year dimensional (architectual) shingle, I think you will be very pleased. You can even go to some of the manufacturer's web siters and they have programs where you can ssee a home and change the shingle, siding etc colors and so forth. To get a feel for what you like. Best bet is go to some supply houses and ask for sample boards, then before finalizing a color, pick 2 or 3 and ask for one or a few shingles of the colors you have in mind. That will give you a much better idea of the true color, blend of colors etc. Takem home and lay them on the roof or next to the siding. Never go by the small color samples they give you, because they do not show the blends that each shingle color has. Most shingles have several colors blended in to make the main color. Only a few full singles will give you a true idea of what the blend looks like.
In my days of roofing, I saw a few shingle batches go bad on some of the jobs. Rarely, but it did happen in late 80's early 90's. The manufacturer was Certainteed I beleive & possibly Tamko. They came and looked and tried to blame the prematurely weathered color grit and delamination of the shingles on improperly installed shingles as they put it (Not a roof I shingled, but the company I worked for did the job). Fact of the matter was the shingles were defective when made, and the manufacturer tried to void the warranty because every nail was not perfectly on their installation line. In the end, they ate sheet, and had to pay for the new shingles, but not for the installation. Keep in mind I have not heard of this problem for some years now. But EVERY warranty has the potential for loopholes for the manufacturer to weasel out of their warranty. All in all bang for buck, dimensional shingles are the way to go.
I am in southeastern Wisconsin, so we get hit with all the elements and I want something that will stand up to Mother Nature well. My house is a tri-level, with a roof pitch that is not too steep. On 1/2 of the house the ridge runs one way and it's perpendicular on the other 1/2 (hope that makes sense). There is currently one layer of asphalt shingles on the roof. Whatever material goes on, I am planning to do a tear off of the existing roofing and I know I need to add some venting.
In PA. you are allowed to have 2 layers of roofing max. Meaning you can go over existing once. One thing to keep in mind is 1/2 the cost of a new roof with tear off is the tear off itself. Its a majority of the labor plus the cost of a dumpster, rippers etc. Not trying to say leave the old roof on, just explaining where cost lays.
As far as venting, no venting does kill a roof prematurely, and also in some cases can allow mold to grow on the underside of the decking. Usually see this in cathedral ceiling roofs with the insulation right up to the bottom of the deck. But no venting also allows the shingle to age prematurely from the heat trapped under which also causes the shingles as a whole to be hotter throughout.
Venting can be done in a few ways. Soffit vents along with a ridge vent. They make a few nice ridge vents that have shingle caps over top, and are best for keeping insects, bats etc. out. There is a cheaper aluminum type that just nails over top the opening at the ridge. The nails almost always back out and the vent becomes loose and/or blows off. They are not that eye pleasing either, higher profile than the shingle over type.
You can install one or several roof fans. Requires electrical & cutting hole(s) in the roof. They work well but again eye pleasing is not their strong point, plus added electrical useage. Plus you should strategically plan where placed, as they generally work an area, and further areas get less air movement from them.
There are also gable fans (side of house just under the peak). Also work well, same aesthetics as roof fans. But need cros breeze of air. Meaning fan on one end of house, vent on other. Does not work as well on a "L" shapped or house.
I suggest soffit vents in any situation, as it allows cooler air in at bottom to replace hot air at ridge. But without a ridge vent or fans, soffit will not perform as best as it can. Its all about air flow & replacing hot with cool from below.
If you go with fans, they can be solar, but I have not tried any of those.
Also you are in Wisconsin, so the soffit and ridge vents should be plenty for that area.
I was planning to use a dimensional shingle, but I started thinking that there might be some better products out there. I know metal roofs are very popular in some areas, but I'm not sure what the trade off is in additional cost and if it is worth it or not.
Metal roofs are nice, last long and are expensive. If you go with metal, go with aluminum with a Kynar baked on finish or equivalent.
The painted steel will rust in time, every where they cut the ends to fit etc. Cuts the protective finish also.
If you walk on the metal roof, you chance kinking, warping or oil canning the panels. Use a chicken ladder for access & maintenance on this type of roof.
Cedar & Slate also last probably the longest, but will cost prolly 4x or more the cost of shingles.
I have also seen rubber roofing out on homes with "A" roofs, But it looks like crap, and not sure the local folks or township would care for it.
Only my opinion, but a good 40-50yr dimensional shingles is the most economical, cost effective way to go. And they look nice also. I would not go with a 3 tab, they are out dated, cheap and just a "builder's grade" alternative.
Sorry for rambling on, hope this helps.
Any suggestions would be appreciated.