You may have (indirectly) saved someone from a real problem by bringing this up again. I almost lost sight of the value of repeating topics - its all good.
Funny, when I started typing the post earlier this morning and posted it, I looked and saw someone else that had started almost the same exact thread.
I'm at least glad the ash pan door issue was covered again. If just one, newer to burning, person learns something from a veteran here, I'm happy.