Last edited:
I've used slabs that were cut last year and blocks that were cut last year mostly hard wood and stored inside. Moisture around 15 to 20 % I've adjusted the combination air and tried different settings. My boiler rarely gets above 150. And I do have return water temp protection. When I first started this unit two months ago I would get 150 degree water at the top of my tank in about 45 min. Now I'm lucky to get 120 after burning it for 12 hoursWhen was your wood supply split and stacked under cover and what species? Have you "tuned" the combustion air supply to achieve the best flame? What is the maximum boiler temperature during your burn? Do you have return water temperature protection?
My boiler will be showing 150 but my top tank will be 100 to 120I've used slabs that were cut last year and blocks that were cut last year mostly hard wood and stored inside. Moisture around 15 to 20 % I've adjusted the combination air and tried different settings. My boiler rarely gets above 150. And I do have return water temp protection. When I first started this unit two months ago I would get 150 degree water at the top of my tank in about 45 min. Now I'm lucky to get 120 after burning it for 12 hours
My first thoughts are where Fred61 is going, wood is bridging. I had bridging issues last year and struggled getting tank temp up but never as low as yours. Have you looked in during the burn to see if the wood is dropping or if you poke at it can you get the wood to drop? I this this is probably the first possibility you want to eliminate.My boiler will be showing 150 but my top tank will be 100 to 120
It does bridge some times but I'm adding a few sticks about every three hours and I poke it down. I'm heating my insulated garage and an isolated 20x25 basement at the house and an isolated 60x45 concreat slab in my shopMy first thoughts are where Fred61 is going, wood is bridging. I had bridging issues last year and struggled getting tank temp up but never as low as yours. Have you looked in during the burn to see if the wood is dropping or if you poke at it can you get the wood to drop? I this this is probably the first possibility you want to eliminate.
Others will probably have more suggestions but maybe taking what you have and splitting it into much smaller pieces to see if you can get a fire that you are confident didn't bridge. Alternately is you can get a load of kiln dried firewood to see what happens. I mentioned it in a different thread but I actually watched my boiler burn through wood whiling cooling off my tanks, just never anywhere near the temps you are talking about. If it was really cold I would suggest considering if you are way under powered but based on the temps you mentioned, doesn't seem likely.It does bridge some times but I'm adding a few sticks about every three hours and I poke it down. I'm heating my insulated garage and an isolated 20x25 basement at the house and an isolated 60x45 concreat slab in my shop
Shouldn't the boiler get hotter then 150. My stack temp is 450Others will probably have more suggestions but maybe taking what you have and splitting it into much smaller pieces to see if you can get a fire that you are confident didn't bridge. Alternately is you can get a load of kiln dried firewood to see what happens. I mentioned it in a different thread but I actually watched my boiler burn through wood whiling cooling off my tanks, just never anywhere near the temps you are talking about. If it was really cold I would suggest considering if you are way under powered but based on the temps you mentioned, doesn't seem likely.
Ad of right now my boiler has been going for 6 hours non stop it's 36 degree outside I have 112 degree water coming into the boiler and 150 out but I'm getting 130 out of my top tank into the mixer for the floorShouldn't the boiler get hotter then 150. My stack temp is 450
I'm probably the least technical guy on here but I think I am the only guy on the internet right now. Regarding the stack temps, I never took a look at mine when it was bridging so I am not sure. My view of the world is limited to what I know about my system. In my setup I have a mixing pump that does not open up until boiler temp reaches 72C. At that point it starts to open up and let some of the water from the bottom tank into the boiler. I forget if its target mix temp is 72C or a little lower. Based on what little I know I would think it is possible that you wood is bridging, therefore you are never gasifying and with such cold water running into your boiler and no gasification, it can never get the water very hot.Ad of right now my boiler has been going for 6 hours non stop it's 36 degree outside I have 112 degree water coming into the boiler and 150 out but I'm getting 130 out of my top tank into the mixer for the floor
Mine is also set to open and let colder water in at 72c. I'm burning slabs in it today and really watching to to make sue it's not bridgingI'm probably the least technical guy on here but I think I am the only guy on the internet right now. Regarding the stack temps, I never took a look at mine when it was bridging so I am not sure. My view of the world is limited to what I know about my system. In my setup I have a mixing pump that does not open up until boiler temp reaches 72C. At that point it starts to open up and let some of the water from the bottom tank into the boiler. I forget if its target mix temp is 72C or a little lower. Based on what little I know I would think it is possible that you wood is bridging, therefore you are never gasifying and with such cold water running into your boiler and no gasification, it can never get the water very hot.
I have ran into wood that was about 30% I'm not sure how to measure flu draftNot sure what it is - but there's definitely something wrong.
Sounds like you might need a thorough boiler cleaning to start with. Then make sure you've got the basics. Have you measured your flue draft? My inclination is wood that is not as dry as you think it is.
It will take a long time to charge the tanks up at first, but that's a very capable boiler.
I think the moisture in the wood is a lot of my problem. I just checked the slabs I'm burning today an they are 25% but it is doing much better then it was. Another problem I had was after I got everything to temp from the time I went to bed till I woke up my tank temp would be 90 at the top. Seemed like a big drop from 180 to 90 in say 10 hoursI have ran into wood that was about 30% I'm not sure how to measure flu draft
I have a thread going on heaing with low flow temp water that might help. That is a bit of a joke, 2 thoughts: 1. Do you know what the temp is in the rest of the tank? If for some reason only the top layer of water is getting heated you have minimal BTU's in the tanks 2. If the boiler is still running when you go to bed it can bridge and actually run lower temperature water into your tanks and drop temp as it consumes wood - personal experience talking here.I think the moisture in the wood is a lot of my problem. I just checked the slabs I'm burning today an they are 25% but it is doing much better then it was. Another problem I had was after I got everything to temp from the time I went to bed till I woke up my tank temp would be 90 at the top. Seemed like a big drop from 180 to 90 in say 10 hours
Ad of right now my boiler has been going for 6 hours non stop it's 36 degree outside I have 112 degree water coming into the boiler and 150 out but I'm getting 130 out of my top tank into the mixer for the floor
I have a thread going on heaing with low flow temp water that might help. That is a bit of a joke, 2 thoughts: 1. Do you know what the temp is in the rest of the tank? If for some reason only the top layer of water is getting heated you have minimal BTU's in the tanks 2. If the boiler is still running when you go to bed it can bridge and actually run lower temperature water into your tanks and drop temp as it consumes wood - personal experience talking here.
I have an old slab under the new slab with one inch blue board in betweenIf your return protection is working water going into the boiler should never be under 140 F. I'm guessing maybe your slab isn't insulated and your heating the ground ?
Ad of right now my boiler has been going for 6 hours non stop it's 36 degree outside I have 112 degree water coming into the boiler and 150 out but I'm getting 130 out of my top tank into the mixer for the floor
I definitely have a return temperature protection problem. I got 160 at the top of the tank and I still have 120 going into my boilerIf you have 112 water going into the boiler, your return temp protection is not working. It should maintain 140 coming into the boiler. (actually that was already mentioned I think, but I'll repeat anyway for emphasis). I think you need to fully clean the boiler for starters, having return temps that low will build creosote - especially combined with wood that isn't dry.
More pictures of the whole thing might help. You should be able to get on top of this.
I definitely have a return temperature protection problem. I got 160 at the top of the tank and I still have 120 going into my boiler
I definitely have a return temperature protection problem. I got 160 at the top of the tank and I still have 120 going into my boiler
We use essential cookies to make this site work, and optional cookies to enhance your experience.