I too also tried to PM you and others. PM on my end is NOT working AT ALL!! Hint hint to mods.
I got a call from the dealer today. Apparently Cory kept his word on contacting dealer and moving things along. The dealer explained PE requested the possibility of a mobile welder to come here and weld it where she sits.
Hmm, wonder if Cory has been lurking and reading

Thanks Cory



Dealer said, otherwise he would have to come remove it and take to welding shop. And was honest that it would cost more to do that, than have a mobile welder set up come and repair here.
I advised the dealer about my neighbor, and he was cool with that. I told him my neighbor might be able to do it cheaper than the local welder also. I am sure he is happy about that. I explained, I do not want to make a dime on this, only get it fixed right ASAP as its getting colder here. Neighbor came over today and looked at it. Said no problem. He feels the outer corners of the knife edge on the opposite sides of the upper cracks should be welded on the outside also. That there is just not enough weld in the small area. He is going to repair the cracked welds on the inside and also weld the outer corner edges on the opposite side. He said grinding it smooth will not leave much weld left for strength, so I said when the door is shut you can't see it anyways, so no need to grind that part smooth for appearance. The face welds will have to be "V"'d out with a burring tool, since there is no room to get a grinder in there to v it. I was thinking maybe my Dremmel could do it just as well with a grinding bit on the end. I'm thinking one of my chainsaw chain sharpening stones for the Dremmel would do real nice there.
Only problem is, apparently being a Union guy, he goes to work and when the job is done, if they run out of work, he goes to the hall, and gets hooked up with another outfit & so on & so on. Well he no longer has the truck with generator, welder & long leads on it. He has a good welder in his garage, but I will need to install a 220 circuit and receptacle, but not sure if he has a long enough 22o rated extension cord. So I might have to have dealer bring in the mobile unit he uses. I'm cool with it wither way, just want it done. I figured my neighbor has been slow with work, I could help him out, help myself in the process by getting it done by someone I know, and help save the dealer & PE some cash. The dealer also was honest and explained it come out of his pocket, then takes anywhere from 6 months to 1 year to get reimbursed. Not sure if he is talking about problems he had with VC at one time or not.He said PE has a good rep in the business, and he never had a problem before. I advised several members buying in the same time periods are having problems. He said some time certain conditions, steel from other sources etc etc, can happen and a bad batch may come out. Hot common, but can happen in almost any industry. He said he has a problem with Vermont Castings Cast Iron stoves years back. He said he thought for a while they were not using the foundry castings, ot maybe using foreign steel or something and had a group of bad stoves. Apparently VC changed back or made some kind of changes to remedy that problem.
At this point, so far, I am very please with PE & the dealer in what I consider a pretty fairly quick response time, honoring the warranty they have, and the attitude of all parties involved has been kind, friendly, light and easy to deal with. No finger pointing, no bad attitudes, and no blame right off the bat to me and the word overfiring. I was very worried that would be used as an excuse and shoved down my throat. Didn't happen.
Dealer is going to call in a day or so after he calls the welding shop for a price to come out & repair. I will then see if my neighbor can do it, maybe cheaper, and then have one or the other come repair the insert.
I did not hear anything back about the baffle. I will ask. But right now, I want to get the welds fixed and if need be, I'll use this baffle until/unless it gets worse. I forgot to mention it ti Cory, and the email with photos I sent him are being bounced back by their server. I Don't thinki its PE, I have this problem once in a while even with work. My satellite internet uses google based email, and apparently some other email servers reject it due to spam problems.
I'll keep everything posted as it happens.
Cory, thanks again if your reading, and send a new baffle


