crazy_dan said:Called my dealer and she was very helpful. She said she had never heard of that before and mine was the first she had heard of.
She said she would call her contact at PE and get back with me. She called me back in like 5 min. said her contact knew all about it even told her where the cracks should be.
Told me they have a machinewelding shop as part of their business. I was told to bring it in and they will fix it.
I am not real happy with the prospect of wrestling that beast out then back in to the house, but I did not have them install it or deliver it when I bought it.
Anyway I hit the wrong reply button so I will add pictures in a post under this one
Edited to add:
I was told it was due to the welding of the air wash and causing a pressure point and it will not crack further (I will keep an eye on this and make sure but I do not see light from the cracks when a fire is going). I was told I could use it this season and bring it in at the end of the heating season and they will send it off or I could bring it in anytime and they would weld it. She told me her contact at PE said it is safe and fine to run in its current condition. She did try to tell me that it only happens when they are put under HIGH heat, but that did not matter.
Dan, if you purchased it within the past 5 years, THEY ARE TO COME UNINSTALL AND HAUL IT OUT TO GET WELDED & REINSTALL


I opted to have a mobile unit come and do the repairs while my insert stays in place. Dealer was actually glad to go that route to save on labor for removal, transport & reinstall, which he would have to eat up front & get reimbursed by PE. AN option you may want to consider and relay to your dealer.